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workshop manual for 2004 Transit petrol/LPG

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Re: workshop manual for 2004 Transit petrol/LPG

Postby Rowdey » Mon May 21, 2018 11:16 am

benchmark51 wrote:
madmart132 wrote:I don't know if anybody else does but I have 2 lpg transits and neither use it
one has 322,000 and other about 275,000 so guessing they don't need it

Thanks for that. Mine is an ex patient transport minibus with 250k miles and runs ok. Apart from my not understanding the basic procedure of using the lpg system. The green bottle lamp keeps flashing and I don't know why.


LPG is on call but not switched over yet for some reason. Does it ever come on (but then reverts to off/flashing ?)
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Re: workshop manual for 2004 Transit petrol/LPG

Postby serenmor » Tue May 22, 2018 2:34 pm

A flashing green bottle symbol means that you are running on petrol and it has not changed over to gas, as it should do automatically when the engine is up to temp. Make sure you have gas in the tank, obvious I know but best to check! If that does'nt help then try checking that the engine temp is correct - too low a temp will prevent the LPG switching in. If that doesn't work I would go to an expert with the necessary computer software to diagnose the fault, I went to Edward of MobileLPG (Google it), he's based in Telford in Shropshire but will travel if required, or you can go there. He is really professional and knowledgeable, and was a big help to me. There are of course other engineers, including Simon on this forum who I think is in Yorkshire.

All the above is based on my experience with the Necam system on my Mk 6 Transit, I am not in any way an expert, but I hope this helps!
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Re: workshop manual for 2004 Transit petrol/LPG

Postby benchmark51 » Wed Dec 12, 2018 7:40 am

I have a 2004 Transit dual fuel , 2.3, 16v. I have had the 'front' gas system replaced and it runs well. My problem is starting from cold, it takes 20 - 30 tries! It fires everytime and improves each time, until eventually I can 'rev' the engine. I need to keep it running via the pedal as it doesn't seem to 'fast idle' as it used to. After about 4 minutes the gas kicks in, lights come on and the engine note changes. It will then start all day, no problem except a slightly rough tickover and a tendency to cut out at traffic lights ect. Is there a petrol filter I can change or something else that may be causing this?
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Re: workshop manual for 2004 Transit petrol/LPG

Postby serenmor » Fri Dec 14, 2018 5:49 pm

It's not clear from your post that your van runs ok on petrol, and the problem is only with the LPG system. In either case,if it was me ( and I am by no means an expert), I would try changing the petrol and/or the LPG filters, you could do this yourself for a few quid, and even if it didn't fix the problem you have eliminated one possibility and done some basic maintenance at the same time.

I would then, if that didn't work, go to an expert like Mobile LPG in Telford. My van is also 2004, Mk6, so yours probably has a Nicam LPG system. Edward at Mobile LPG has the computer software for this system so can diagnose the problem in short order. To repeat, make sure it's running ok on petrol first!

Hope this helps.
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Re: workshop manual for 2004 Transit petrol/LPG

Postby benchmark51 » Fri Dec 14, 2018 8:07 pm

It was the necam system, but it has been replaced with new after market system. It automatically starts on petrol when cold and after about 4 minutes switches to gas. It runs fine apart from the idle seems too low and can cut out at junctions ect. You can switch back to petrol manually and it still runs ok. It is the initial start up from cold, on petrol, that concerns me as it takes many many tries. It fires every try and runs slightly longer each try until eventually, stays running. Then after the 4 minutes switches to gas. I'm wondering if it has a petrol filter it is likely to be partially blocked. Can't see one though, yet ebay has a listing for one. I am currently in Bulgaria with the Transit and the Necam system was replaced here.
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Re: workshop manual for 2004 Transit petrol/LPG

Postby FanGlan » Sat Dec 29, 2018 8:20 pm

Hi, I'm thinking of buying a petrol/LPG 2.3 Transit at auction in a few weeks too so it would be good hear how you get on. I was thinking along the lines that I wont touch the LPG part of the van (go to a local lpg accredited service centre) but do as much as poss otherwise so could you just buy a Haynes manual for 2.3 petrol transit?? Also do you know from the handbook when the cam belt or chain needs changing: this is important for my purchase as there are some for sale with 100,000 on the clock and one for 78,000 so I would go for 100k if the belt had been changed at say 80k (these are ex Council vans so will have been properly maintained). All the best.
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Re: workshop manual for 2004 Transit petrol/LPG

Postby knobby1 » Sat Dec 29, 2018 11:00 pm

FanGlan wrote:Hi, I'm thinking of buying a petrol/LPG 2.3 Transit at auction in a few weeks too so it would be good hear how you get on. I was thinking along the lines that I wont touch the LPG part of the van (go to a local lpg accredited service centre) but do as much as poss otherwise so could you just buy a Haynes manual for 2.3 petrol transit?? Also do you know from the handbook when the cam belt or chain needs changing: this is important for my purchase as there are some for sale with 100,000 on the clock and one for 78,000 so I would go for 100k if the belt had been changed at say 80k (these are ex Council vans so will have been properly maintained). All the best.


They're cam chains on these beasts....only need replaced if faulty.

http://www.catcar.info/ford/?lang=en&l= ... I2NA%3D%3D

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Re: workshop manual for 2004 Transit petrol/LPG

Postby Bigchief7919 » Mon Jul 25, 2022 6:40 pm

Lpgc wrote:I've fixed a few factory fitted Transit LPG systems since the last time I visited this forum.

What you're up against is the majority of Autogas pros claiming to understand (so able to diagnose/fix) these systems when actually most of them don't understand them and are unlikely to be able to fix them. Visit one of those blokes and it's unlikely they'll admit to not knowing how to fix them, instead you'll usually get charged for a service (filters change) even though the bloke probably knows changing filters won't improve matters at all, and maybe get charged for a diagnostic on top (which since the bloke doesn't understand the system equates to his best guess at what's wrong). Such bloke might tell you the problem seems due to a certain faulty part, and you take that on board because the bloke claims to be a knowledgeable specialist, so you might go on to spend money on replacing the part only to find that didn't fix the problem... The bloke then says 'Looks like another part must be broken too', so you go on to change another part... Replace enough bits and the system will be fixed because you've more or less fitted a new LPG system - but the fix would have cost you a lot more than it should have.

Common scenario: Phone rings, I answer it, customer asks 'Do you do LPG servicing'? I say 'Yes, does it run properly on LPG or is there a problem?'. If they say 'No problem I just thought it time the filters got changed and LPG system serviced' I'll say 'Yes thats a good idea' and we'll arrange a date/time for the service. If the customer tells me there's a problem, I tell them it's unlikely that a filter change/service would fix the problem and that they'd be better off coming for a diagnostic. When you come for a diagnostic I immediately set about finding the cause of the fault and looking into the best way of repairing it rather than going through the motions of changing filters which I know won't repair it.

About 5 times out of 10 when I fix an aftermarket LPG system and about 8 times out of 10 when I fix a factory fitted LPG system the vehicle owner has already visited at least one other (sometimes more than 3 other) LPG system specialists and already had filters changed, maybe also some LPG parts changed, and so far that hasn't fixed the problem. They have usually spent much more at the other places than I would have charged in the first place and I would have fixed it straight away, often without needing to charge for any parts at all.

Problems with LPG systems must be one of only a few types of vehicle problem where the owner often thinks a service will stand a chance of fixing it... You wouldn't be very impressed with a garage if you took your vehicle in with most other types of issues and the garage said ' Well before we start looking for what's wrong we should first change the air filter, oil and oil filter because we expect doing that will probably cure it'. Servicing is preventative maintenance, it prevents bits wearing out, it doesn't miraculously cure bits that have worn out.

I'm LPGC on Lpgforum too.

Simon


Hi Simon,

I've done searches on many forums and yet to find anyone with any knowledge on these LPG systems.
I have a 03 mk6 lpg/petrol and was running fine on both, then slowly started playing up on the LPG side, would run OK when cold then once warmed up would shut off amd stall.
Now it won't even run at all when it switches over to LPG I just get the old kangaroo drive till I switch back to petrol.
Based on that, what would suggest I start looking at? RpM filter seems to be a no go cos I can't find anyone who has one or where to locate one.

Any help would be amazing.

Stuart
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Re: workshop manual for 2004 Transit petrol/LPG

Postby knobby1 » Mon Aug 08, 2022 8:43 pm

Bigchief7919 wrote:
Hi Simon,

I've done searches on many forums and yet to find anyone with any knowledge on these LPG systems.
I have a 03 mk6 lpg/petrol and was running fine on both, then slowly started playing up on the LPG side, would run OK when cold then once warmed up would shut off amd stall.
Now it won't even run at all when it switches over to LPG I just get the old kangaroo drive till I switch back to petrol.
Based on that, what would suggest I start looking at? RpM filter seems to be a no go cos I can't find anyone who has one or where to locate one.

Any help would be amazing. Stuart


I'm afraid this thread is 6 years old now and "Simon" hasn't been back on this forum since June of 2018...over 4 years ago.

Might be best if you start a new thread with your issue/topic.

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