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Mk3 Nugget Rat

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Mk3 Nugget Rat

Postby axxez » Thu Dec 01, 2011 4:18 pm

Hi here!

This is just a short presentation of my 1991 Mk3 Transit Rat. I did a lot of things in the past already, too many to mention but i'll add some photos so you guys can see by yourself. I am not lucky enough to have a garage on my own, nor did i ever have lots of money to spend on my project so this is kind of a survival project. Everything i know about cars so far i have learned from this van. The Van has been in the family from the beginning, has visited 12 countries in Europe and the Balkans and will get ready for a tour through Africa in the future (hopefully). It has survived my bad treatment in the past:

- engine block frozen in the winter because of too few anti-freeze and -10 C temperature (head gasket repair afterwards)
- a 10km ride without water because of a leak in the system
- broken transverse link during a trip
- nearly lost a tire due to wheel bearing problems (ended up in smoke..)
- ran over 20cm 5cm diameter pipe which was probably a cutted roadsign bracket (wtf!!?) during parking --> it got stuck behind (!) the steering gear! --> no further damage!
- got buried in the sand a few times on beaches
- lots of drifts in snow & on wet road
- few car crashes in the Balkans (they drive like hell here, no rules at all!) which mostly damaged the other cars more than mine, thanks to Ford "Chuck Norris" quality!

I guess i forgot some things now.. The fact is that the old lady survived everything, mostly with easy repairs or no damage.
And if anyone out there lights up a nuke and due to EMP all electrics die, i'll probably downgrade the old lady to some WW2 wood gas mechanism (if i survive) :)

Eeeehm.. So..
Technically it's a stock 2.0L Pinto enginge with carb and 78bhp with only few modifications and 230.000km. I changed the water-system from original to some kind of selfmade pipeing system with welded T-connectors and high pressure water pipes (20bar i think). The visco-ventilator got distorted after an accident and i couldn't find a cheap replacement. So i bought a 10 euros opel astra electric ventilator and fitted it to the cooler. It works great and has more than enough output to keep the water cool (never had heat probs!). The thermostate-case had a crack and living in Albania for a while i couldn't find any replacement there. Shipping doubled the price of the part, so i decided to weld some pipes on my own until i found a solution. It worked well, anyway now i got it new. The metal got welded last month and is in quiet good condition. Maybe because this was always a summer car, not driven in the winter. Now i will rebuild the engine in a while and fix some small problems inside the van. A lot to do, like always with those old cars. But it's great fun :)

Anyway, this is my ride. Like it or hate it :)



2010

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Before welding

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During welding

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After welding

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Some new pics

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Re: Mk3 Nugget Rat

Postby Luke » Thu Dec 01, 2011 5:22 pm

i reckon what that needs is some wellers 8)
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Re: Mk3 Nugget Rat

Postby MinorMatt » Thu Dec 01, 2011 8:18 pm

Electric headlamp adjusters! :shock:
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Re: Mk3 Nugget Rat

Postby transitandy » Thu Dec 01, 2011 9:39 pm

hello and welcome to the site :) 8) rat van m8y :)
TRANSIT M8, SAY NO MORE YOUR IN...... FORD THROUGH TO THE BONE......
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Re: Mk3 Nugget Rat

Postby rhubarb » Thu Dec 01, 2011 9:48 pm

Looks like something out of Mad Max 8)
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Re: Mk3 Nugget Rat

Postby AndyG » Thu Dec 01, 2011 9:53 pm

Loadsa work going on there :!: 8)

MinorMatt wrote:Electric headlamp adjusters! :shock:

Don't let AlanN see them :!: :lol:
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Re: Mk3 Nugget Rat

Postby MattBlackMinibus » Thu Dec 01, 2011 9:58 pm

Great van :!: and good work keeping it going 8) Welcome :D
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Re: Mk3 Nugget Rat

Postby axxez » Fri Dec 02, 2011 10:36 am

Haha, i saw AlanNs Van, all 100 pages! Great one! If i had the money, for sure my project would look different and although it would still be a rat technicaly i'd have it on the maximum possible.
Yes electric headlamp adjusters.. But what the hell should i use them for? ;-)
About the Wellers, i'd love to have some.. But in Europe it seems quiet difficult to find them.

Here are some more pix for you guys:


More or less the basic condition in 2009, just added some 80ies stickers that i bought on ebay from a collector (sorry dude, i wasted them!), fog-lights and some wheel caps.

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Build some doorboards due to the unsatisfying stock plastic/paper boards and the micro-speakers that sounded like a radio from the 1950ies..

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After some homemade paintjob (undercoat paint, bitumen based) in the begining of my 6 months Balkan trip.

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Some damage during the trip.

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And thats how i came home after 6 months

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The engine 2010 (note the cooling system)

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Re: Mk3 Nugget Rat

Postby axxez » Fri Dec 02, 2011 4:40 pm

Btw, its a Westfalia "Nugget" van, thats why its called nugget rat :)
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Re: Mk3 Nugget Rat

Postby AlanN » Fri Dec 02, 2011 10:03 pm

Andyg wrote:Loadsa work going on there :!: 8)

MinorMatt wrote:Electric headlamp adjusters! :shock:

Don't let AlanN see them :!: :lol:

Too late... :lol: welcome to the forum axxe, great pictures 8)

I got a switch from German ebay a little while back, still looking for the motors though, anyone know what lichthöhenregulierung means? or what the leveling motors would be in German?
Ford Transit MK3 1989 2.8i V6 Auto Member of the MK3 Massive

R.I.P Kirk Bacon aka Eugene Speed
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Re: Mk3 Nugget Rat

Postby MinorMatt » Fri Dec 02, 2011 10:26 pm

the switch does look the same as a mk5 one...
Lucas Laser 2000/IDS
95 Pre Production DRW TD Highcube
95 Hallmark
96 150 100PS LWB Hi-Top
96 Autosleeper Duetto
06 Mk7 (scrap)
09 140PS T330S 2.2

Gaffa tape is like the force, it has a light side, a dark side, and it holds the universe together
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Re: Mk3 Nugget Rat

Postby AndyG » Fri Dec 02, 2011 11:51 pm

AlanN wrote:
Andyg wrote:Loadsa work going on there :!: 8)

MinorMatt wrote:Electric headlamp adjusters! :shock:

Don't let AlanN see them :!: :lol:

Too late... :lol: welcome to the forum axxe, great pictures 8)

I got a switch from German ebay a little while back, still looking for the motors though, anyone know what lichthöhenregulierung means? or what the leveling motors would be in German?


Looks like light height regulator :?:

"LEUCHTWEITENREGELUNG"
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Re: Mk3 Nugget Rat

Postby AlanN » Sat Dec 03, 2011 12:16 pm

What does the MK5 one look like? I know the motors dont fit, tried them already :(

Sorry to hyjack your thread axxe, but you don't see MK3's with headlight levelling in the UK, although it was an SVO option.
Ford Transit MK3 1989 2.8i V6 Auto Member of the MK3 Massive

R.I.P Kirk Bacon aka Eugene Speed
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Re: Mk3 Nugget Rat

Postby axxez » Sat Dec 03, 2011 1:32 pm

No problem ;-) "Leuchtweitenregulierung" shld be the right translation. So just check the German Ebay for those and i guess you'll find some.
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Re: Mk3 Nugget Rat

Postby axxez » Sat Dec 03, 2011 1:48 pm

Btw. to stay off-topic, what is necessary for a benzin/diesel conversion?
What comes to my mind now:

- Dieselfilter
- Tank, pipes, pump maybe ok?
- cooling system from the diesel
- speedometer adjustment
- exhaust-system (with the pinto it goes to the left side, view to the engine), kat
- bigger battery
- springs due to higher weight?
- transmission?

Anyone having more detailed infos on those topics?
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