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Mk5 tourneo jag-van mk2

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Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Sep 28, 2016 11:24 pm

Just thought id start a new thread as its a completely different van.
Those of you who don't know ive gone and bought lukes old mk5 tourneo. :? :lol:
It will be having the jag engine fitted but first off is the rust issues and front end rebuild after he had a bump which is why he laid her up in the first place.
Shes looking a bit sorry for herself atm but a wash and a clean will soon have her looking better.
The old jag-van mk1 is now redundant and will eventually become a trailer/micro caravan (just too much rot)
Ill try and post as I got again but as the engine side of things is just about sorted it will be the usual rust removal/welding posts first off.
Anyway a couple of pics from earlier tonight :D
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Oct 12, 2016 7:52 pm

Ok bit of an update on the tourneo, shes had a well earned bath and the interior is starting to come out.
The engine/box is now out too and will be going up for sale :wink:
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Sun Oct 16, 2016 12:02 am

Few hours spent on the van this morning, interior/flooring is completely out bar the dash and door cards, started to pick at the rust and to be honest there isn't that much!
Its got rot on the usual places for a smiley ie arches, back corners and sills but even those aren't complete losses.
Anyway as usual couple o pics
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Oct 26, 2016 9:39 pm

Bit more progress made on the tourneo over the last week or so, front end getting rebuilt first before it goes on lukes van rollers for the underside bits and bobs, new rear arches will be on order soon too.
Anyway a few progress pics as usual, :)
Ps the jag van is no more :(
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby robbie.cee » Sun Oct 30, 2016 9:57 am

Nice work mate!
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
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robbie.cee
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Tue Nov 01, 2016 12:22 am

robbie.cee wrote:Nice work mate!


Cheers robbie, never done any serious bodywork rebuilding like this before so its all a bit new and daunting :lol:
Just placed some of the panels on this morning to see how things line up, she needs a bit of teasing here and there but im happy with my learning curve for now :wink:
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
User avatar
Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby robbie.cee » Tue Nov 01, 2016 12:27 am

Life is a learning curve. Period!
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
User avatar
robbie.cee
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Re: Mk5 tourneo jag-van mk2

Postby axxez » Wed Nov 02, 2016 1:38 pm

Nice work, keep on going :)
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Nov 09, 2016 10:57 pm

Ok a little progress report and some pics, got the inner arch repair piece from the old jagvan welded in, got the repair patches welded in, got the bumper bar welded in, and now got the inner arch welded in. :D
The wing is just self tappered on in position at the minute till ive finnished the final bits/bobs same as the arch to step piece till the step is repaired with a couple of small patches.
Also got my steering wheel fitted! :D
Heres some pics
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1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Nov 16, 2016 10:02 pm

Couple of update pics as usual, front n/s is now welded in place and seam sealed in ready for primer, as is the lower arch to step and door sill.
Ive also made a start on the sliding door sill it was fairly solid down most of its length but a bit scabby with surface rust due to being stood so decided replacing the lot would be best :)
Just inner sills to do when its on its side ;)
You do not have the required permissions to view the files attached to this post.
1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
User avatar
Pocketrocket
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Posts: 260
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Location: Sheffield

Re: Mk5 tourneo jag-van mk2

Postby Frank190 » Wed Nov 16, 2016 10:31 pm

Good work Pete 8)
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Re: Mk5 tourneo jag-van mk2

Postby robbie.cee » Sun Nov 20, 2016 12:35 pm

Top notch fella!
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
User avatar
robbie.cee
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Wed Nov 23, 2016 12:03 am

Thanks lads, been doing the bodywork for the last few weeks and got a bit burnt out with it so went onto something else to to freshen up my eyes.
Ive set about modding the tourneo bases and fitted some swivels to them, quite pleased how they work but won't know if ive got any clearance issues on the drivers side till its fitted, I also wanted to keep them looking factory fitted so keeping the trims round the seats was a must.
No pics as yet, will get some tomorrow ;)
1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
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Pocketrocket
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Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Thu Nov 24, 2016 11:05 pm

Few more pics over the last couple of days :)
You do not have the required permissions to view the files attached to this post.
1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
User avatar
Pocketrocket
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Posts: 260
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Location: Sheffield

Re: Mk5 tourneo jag-van mk2

Postby Pocketrocket » Fri Dec 02, 2016 10:20 pm

Few more pics of the bodywork progress, floor is welded up in 1 side and rear arch is on, she also now laid on her side ready for the inner sills to be done! :D
You do not have the required permissions to view the files attached to this post.
1999 mk5 tourneo (jagvan phase ll )
2000 mk5 with a jaguar twist :wink: (now dead but will live on)
1996 disco 300tdi offroad toy :D
User avatar
Pocketrocket
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Transit Aficionado
 
Posts: 260
Joined: Sun Mar 11, 2012 6:07 pm
Location: Sheffield

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