by evilgoat » Sat May 11, 2013 4:09 pm
Ok, word of advice to those fitting a standard aftermarket CL kit to a mk5 - DONT!
All morning and most of this afternoon has been spent on this and I have ONE door on the system and now been rained off. Any pretnce of doing a howto has gone too.
Door card off and your first problem is the metal security sheild round the lock. No problem as 4 rivets to drill out and its all exposed. Then theres the bloody plastic cover to do battle with. now....
EVERY car I've done the lock rod is free to move at all times, meaning if the key is in or out of the lock the rod cam move. Mornally its a centre sprung affair and the lock barrel simply moved a cam or similar leaving the rod free to move. Not so here. The rod is free to move ONLY to the lock position, it will not move to the unlock position less the key is in. This means you cant attach to the lock rod. The cable mech used for the door handle precludes the use of that so you are left with one choice. Disable the key lock in the door and drive the lock rod directly from the servo. My lock is nadgered and thats why I'm doing this, so no biggie there.
Next issue is the two normal servos you get dont quite have enough throw AND they move in the wrong direction, eg, up unlocks, where on the Transit, up locks. Simply flip the servo wires AND the master switch wires, else the module will command unlock, see the servo move to lock, and try and command a lock again and so on. The throw issue, with careful adjusting you can get it to sit in just the right place to lock and unlock. Everything is threadlocked because I can see it moving otherwise.
No, PAS door is going to be the same, which will also mean loosing the keylock in the door. I'm guessing back and side doors wont, so as long as I have a door the keys can open I'm happy disconnecting both front locks. I have no bulkhead so leaning over the seat isnt an issue.
I'd suggest the BEST route would actually be to fit the Ford lock mechs with the servo from a CL van/car.