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Broken down won't started suspected timing chain

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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Thu Jan 11, 2018 9:29 pm

knobby1 wrote:
marc1234567 wrote:the timing chain has broken and the rocker cover has been removed and no cradle damage is observable.

the mechanic is not sure and asked me to ask here.

the camshafts can be turned and the mechanic says that could be a bad or good thing. he is unsure as to whether the valves may be bent or whatever.

is there any way there may be no damage to valves etc.


Strange for the chain to actually break..?? If so it will be as Karl mentioned, it's unlikely to bend valves as they're straight on to the pistons and quite robust.... they usually pull the rocker shaft bolts or break the rocker ladder...or both.

If "both cams" can be turned 360 degrees with cyl #1 at TDC and without turning the crank...there's problems, valves should be touching #1 & #4 pistons.

Lord Knobrot


Many Thanks. the turning of the camshafts was done with no particular attention paid to position of crankshaft. Are there parts of the cycle where it would be ok to have the camshafts 360? should we check with cyl 1 at TDC. i think the mechanic said something similar. what are symptoms of rocker shaft bolt damage?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby karl » Thu Jan 11, 2018 9:38 pm

marc1234567 wrote:the timing chain has broken and the rocker cover has been removed and no cradle damage is observable.

the mechanic is not sure and asked me to ask here.

the camshafts can be turned and the mechanic says that could be a bad or good thing. he is unsure as to whether the valves may be bent or whatever.

is there any way there may be no damage to valves etc.


if your mechanic is unsure then find a new one :roll:
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Thu Jan 11, 2018 9:44 pm

karl wrote:
marc1234567 wrote:the timing chain has broken and the rocker cover has been removed and no cradle damage is observable.

the mechanic is not sure and asked me to ask here.

the camshafts can be turned and the mechanic says that could be a bad or good thing. he is unsure as to whether the valves may be bent or whatever.

is there any way there may be no damage to valves etc.


if your mechanic is unsure then find a new one :roll:


he is doing me a favour and helping me. he asked me to ask on this forum but maybe he knows already
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby karl » Thu Jan 11, 2018 9:59 pm

the valve dont bend :D
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Re: Broken down won't started suspected timing chain

Postby knobby1 » Thu Jan 11, 2018 10:14 pm

marc1234567 wrote:Many Thanks. the turning of the camshafts was done with no particular attention paid to position of crankshaft. Are there parts of the cycle where it would be ok to have the camshafts 360? should we check with cyl 1 at TDC. i think the mechanic said something similar. what are symptoms of rocker shaft bolt damage?


The cams should be able to be turned and valves moved if the pistons are half way up/down the bores...only when at TDC or very close to TDC will they hit. Symptoms of rocker ladder/bolt damage will be obvious, bolts will be loose/pulled and/or rocker ladder will be cracked or broken.

If the chain broke at anything above idle, the engine/crankshaft will spin quite a few revolutions before it stops...and pistons will almost certainly hit valves....but as Karl says, they don't bend, they tend to pull the bolts threads, break bolts and/or lift the rockers & ladder bits off the head.

Lord Knobrot
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Fri Jan 12, 2018 4:38 am

knobby1 wrote:
marc1234567 wrote:Many Thanks. the turning of the camshafts was done with no particular attention paid to position of crankshaft. Are there parts of the cycle where it would be ok to have the camshafts 360? should we check with cyl 1 at TDC. i think the mechanic said something similar. what are symptoms of rocker shaft bolt damage?


The cams should be able to be turned and valves moved if the pistons are half way up/down the bores...only when at TDC or very close to TDC will they hit. Symptoms of rocker ladder/bolt damage will be obvious, bolts will be loose/pulled and/or rocker ladder will be cracked or broken.

If the chain broke at anything above idle, the engine/crankshaft will spin quite a few revolutions before it stops...and pistons will almost certainly hit valves....but as Karl says, they don't bend, they tend to pull the bolts threads, break bolts and/or lift the rockers & ladder bits off the head.

Lord Knobrot

Thanks Again Knobby1, the engine was turned over many times by starter motor as recovery tried restarting with easystart etc. the chain broke whilst pulling away up hill and so revs could have been low. i guess there is nothing more to say other than show my mechanic friend this thread. i think he knows what he is doing but what are symptoms of broken bolts and or lifted rockers. should that damage be visible or evident in any way ?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Fri Jan 12, 2018 4:42 am

karl wrote:the valve dont bend :D



ok many thanks. also my further question to knobby1?

what are symptoms of broken bolts and or lifted rockers. Should that damage be visible or evident in any way ?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby shortymk6 » Sat Jan 13, 2018 12:18 am

the damage can be hard to spot mine was just a little crack there is a pic in this thread viewtopic.php?f=5&t=169610
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Sun Jan 14, 2018 6:00 pm

We checked for damage and stripped bolts but didn't seem to be any. Fitted timing chain but turning over by hand meets with resistance before completing a revolution. Mechanic says must be valve bent after all. There is no other explanation right?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby Jim Archer » Sun Jan 14, 2018 7:17 pm

Timing is wrong?
Coming up on compression?

It will not have bent a valve unless something has got trapped between seat and valve head as they are sat at 0° angle to the cylinder. It that has happened, then it is likely to have cracked the cylinder head.

Jim
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Re: Broken down won't started suspected timing chain

Postby bambi mk 1 » Sun Jan 14, 2018 7:33 pm

Jim Archer wrote:Timing is wrong?
Coming up on compression?

It will not have bent a valve unless something has got trapped between seat and valve head as they are sat at 0° angle to the cylinder. It that has happened, then it is likely to have cracked the cylinder head.

Jim

Or a piston shaped like a ski slope Jim :lol:
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Tue Jan 16, 2018 5:10 pm

Jim Archer wrote:Timing is wrong?
Coming up on compression?

It will not have bent a valve unless something has got trapped between seat and valve head as they are sat at 0° angle to the cylinder. It that has happened, then it is likely to have cracked the cylinder head.

Jim


What might have gotten trapped? If all the timing marks were lined up with the chain and pin in crankshaft censor etc could the timing be wrong still?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby knobby1 » Tue Jan 16, 2018 8:17 pm

marc1234567 wrote:What might have gotten trapped? If all the timing marks were lined up with the chain and pin in crankshaft censor etc could the timing be wrong still?


Glow plugs and injectors still in..??

Lord Knobrot
2008 2.4L RWD 170+PS 6-speed 350 LWB High Roof.

When I die, I want to go peacefully in my sleep like my Grandfather, not screaming like the passengers in his car..!
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Re: Broken down won't started suspected timing chain

Postby marc1234567 » Tue Jan 16, 2018 8:26 pm

knobby1 wrote:
marc1234567 wrote:What might have gotten trapped? If all the timing marks were lined up with the chain and pin in crankshaft censor etc could the timing be wrong still?


Glow plugs and injectors still in..??

Lord Knobrot


Ate you saying that is what might be trapped? Would pistons hit those? Isn't if just the valves that would make contact with the piston?
Previous mk 5 (2000) Luton body (2012-2013)

Mk 6 tddi 2.4 125ps RWD dropwell luton (2018 - present)
Mk 7 tdci 2.2 125ps RWD Luton / taillift (Aug 2021-present)
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Re: Broken down won't started suspected timing chain

Postby knobby1 » Tue Jan 16, 2018 8:33 pm

marc1234567 wrote:Ate you saying that is what might be trapped? Would pistons hit those? Isn't if just the valves that would make contact with the piston?


No...but if the injectors and glow plugs are still in there, it will have quite a bit of compression, we're talking ~18 or 19:1 compression ratio compared to ~9:1 for a garden variety petrol powered engine.

If the cam timing is correct they can still be quit difficult to turn over by hand.

Lord Knobrot
2008 2.4L RWD 170+PS 6-speed 350 LWB High Roof.

When I die, I want to go peacefully in my sleep like my Grandfather, not screaming like the passengers in his car..!
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