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Door / courtesy switch replacement Mk6 Transit ?

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Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Tue Mar 20, 2018 10:19 pm

20170911_171700.jpg


Hi all I've fond a few threads on this, and the only information seems to be that you need to break it to get it off. Has anyone successfully replaced one of these switches, and can anyone confirm this switch is the correct replacement ?

https://www.ebay.com.au/itm/FORD-TRANSI ... 2208785384

It looks similar in size but obviously different - I'm wary of breaking the old one out if it's not going to be replaceable !
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby ned » Tue Mar 20, 2018 10:31 pm

You don't need to break it, just drill out the rivet. N
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Wed Mar 21, 2018 4:20 am

Does that mean the replacement needs a standard size rivet to replace ?
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby ned » Wed Mar 21, 2018 6:53 am

Just use a self taping screw much easier :wink: why do you need to replace that switch?. N
RUST IS LIGHTER THEN CARBON FIBRE

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03 transit 125t280 2.0 tdci swb 229,000 miles.
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Wed Mar 21, 2018 7:41 am

I got a bodyshop to manufacture a plate to reinforce the check strap, and it was super cheap but they must have snapped the plastic internals of the switch while working on it. They claim they can't find a replacement yet, and I'd rather just fix it then chase them...
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby ned » Wed Mar 21, 2018 8:29 am

Ah I see, good idea, I think its a fairly common part across the ford models, you would be surprised how many parts are interchangeable between models. N
RUST IS LIGHTER THEN CARBON FIBRE

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viewtopic.php?f=27&t=209987

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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Mon Jun 11, 2018 5:23 am

Looks like the new switch I got won't be a direct replacement !

The old switch clips in to a two prong lead, and the new one has a single bar to clip something to. I can probably solder a few short leads to make the second switch usable, but it looks like it might be designed to touch the chassis and maybe complete the circuit that way ?

Any suggestions before I waste more time ? :shock:
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby scas » Tue Jun 12, 2018 4:12 pm

its only the buzzer switch for the lights on/door open-do you really need it
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby scas » Tue Jun 12, 2018 4:13 pm

i got one from ford a couple of years ago for about 2 euros
06 mk6 2.4 di 115 remapped by martyn
04 mk6 2.4 di 115 remapped by martyn
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Wed Jun 13, 2018 12:55 am

I could just block it off, but I guess then the interior lights won't work when I open the door, and it should have been an easy fix.

(Assuming that leaving it disconnected tricks it into thinking the door is closed, otherwise it will be a problem)
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby ake » Thu Jun 14, 2018 6:50 am

CasualNerd wrote:I could just block it off, but I guess then the interior lights won't work when I open the door, and it should have been an easy fix.

(Assuming that leaving it disconnected tricks it into thinking the door is closed, otherwise it will be a problem)

Presuming you have central locking, the interior lights will work without it. The pin switch only does the lights on warning buzzer

If your new switch is only one wire, you can still use it

Of the two wires on the old switch, one is just an earth wire. You can leave this disconnected
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Thu Jun 14, 2018 2:51 pm

ake wrote:Of the two wires on the old switch, one is just an earth wire. You can leave this disconnected

Thanks, does this mean the other exposed metal has to be earthed though ? It looks like it might be designed to touch the frame.
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Re: Door / courtesy switch replacement Mk6 Transit ?

Postby CasualNerd » Tue Jul 10, 2018 10:23 am

The good news is....

I drilled out the old switch and looked like it wasn't even connected to the lead properly. I finally got around to fishing the lead out of the door frame and plugged it back in and it works fine. :D

In my situation save yourself some time and hassle and just pull the switch and check it before you spend hours looking for replacements online. :roll:
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