by avgenisis » Tue Aug 18, 2015 12:16 am
Hi,
I don't know if i can help, have an ex police 2005/6 tourneo connect. Just removed all the wiring, this is how it shaped up in mine, note i removed the cell and converted back to standard rear trim.
All wiring was separate looms so safe to remove.
There should be a conversion sticker on the door pillar saying who did it, but here is an over view of mine.
starting at the front you will have a mini loom that connects to the main light units, attaching to the sidelight feeds on each side, this runs into a sub loom that goes through the passenger firewall, and comes out behind the fuse box crossing to the gear selector tunnel cover. (blues and 2s control box)
there is an maxi fuse box that feeds all the extra kit including the roof fan, (four live feeds + earths) this goes through the firewall in the same place) 2 lives and earths heat up the pillar and into the roof space, feeding the roof fan, and light in the cell, also a single cable to the gear box tunnel to switch fan on and off.
there is a sub loom that runs from the back light clusters and up into the roof terminating under the holes where the roof bar is bolted down. (brake lights and indicator feed to light bar.)
The other 2 feeds from the maxi fuse box under the bonnet feed - 1, the roof light control unit / light bar and - 2. internal extra radio kit.
i removed all wiring except he 4 live earth feeds from the extra fuse box, re-routing to feed an extra cigarette light socket, the roof fan (via relocated switch) and have kept the other 2 for future expansion.
the side lights needed reconnecting to the cut wires on the original ford loom to restore their operation (should have been done during decommissioning)
the rear light sub loom was just clipped on, so removed that straight out. (no cell so dropped roof trim)
If you have kept the cell then, really the only thing to worry about is the front an rear sub looms that fed the light bar, there may be a short or loose connection, hence possible reason your rear fogs not working (due to extra wiring behind cluster), its tight but you can drop the headlining with the cell left in, just don't bend it to far as it will crease / snap, and fed the rear loom back, if it wont budge (mine had tape and a cable tye every 20cm on the mini trunking),you will prob best to take both rear light clusters out and trim the cables back and cable tye them up in the body out of the way. (pop the circular vents out half way up the pillars for easy access).
I had nothing connected to the ignition switch etc.
PM me if you need any further details. Hope this helps somewhat.
A