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EGR clean or replace ??

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EGR clean or replace ??

Postby Chris1979 » Tue Jan 02, 2018 6:18 pm

Hi all , I've just purchased my first van, a 2008 transit connect 1.8 tdci swb. The problem started about 10 miles down the road from purchasing the van when the engine management light popped up ! I've not been able to get clarification until today when I got the van diagnosed in work, it's showing "P0490 EGR control circuit-high" I've had the code cleared but suspect it'll pop back on when I'm travelling home later.
So I'm now in a predicament to either clean the EGR that's on the van or buy a new unit ( EGR attached to inlet manifold)
Does anybody know if cleaning the EGR would be sufficient enough to keep the engine light from coming back on or will I have to fork out on a new unit for £200 on eBay? Expensive this time of year ?
Also would blanking the EGR keep the light out ? Thanks in advance for anyone that can shed some light on my troubles :)
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Re: EGR clean or replace ??

Postby liteace » Tue Jan 02, 2018 9:21 pm

How may miles had the van done?
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Re: EGR clean or replace ??

Postby Chris1979 » Tue Jan 02, 2018 11:25 pm

Hi , it's got 161500 on the clock ?
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Re: EGR clean or replace ??

Postby paul2012 » Fri Jan 12, 2018 4:58 am

Chris1979 wrote:Hi , it's got 161500 on the clock ?


Replace EGR valve actuator :wink:
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Re: EGR clean or replace ??

Postby Boghopper » Fri Jan 12, 2018 11:25 am

I have just purchased one of these:

https://www.ebay.co.uk/itm/EGR-VALVE-FO ... SwCU1Y3gyv

I am going to use the Wynn's cleaner first, then replace the EGR motor and blank the EGR. Will take it from there.
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Re: EGR clean or replace ??

Postby Chris1979 » Sat Jan 20, 2018 9:20 pm

Thanks for the replies but I'm going down the remap route.
It's going to cost me £200 + labour to get a new EGR , there's a garage near me that'll remap the van so that it'll not only save on juice but also wipe the EGR , no more engine management light :-) ... I think I'll still need to put a blanking plate on but that's no biggie.
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Re: EGR clean or replace ??

Postby g-man » Sat Jan 20, 2018 9:36 pm

if you're doing that best to get the inlet manifold cleaned out, with that mileage it'll be full of gunge
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Re: EGR clean or replace ??

Postby paul2012 » Sun Jan 21, 2018 3:38 am

Chris1979 wrote:Thanks for the replies but I'm going down the remap route.
It's going to cost me £200 + labour to get a new EGR , there's a garage near me that'll remap the van so that it'll not only save on juice but also wipe the EGR , no more engine management light :-) ... I think I'll still need to put a blanking plate on but that's no biggie.


EGR valves are closed when accelerating. They are open when engine is at idle & when slowing down.
On your 2008 Connect. Main fault will be with EGR Elec actuator itself. See vid here :arrow: https://www.youtube.com/watch?v=H8Uaisbylfk

I would advise against mapping out EGR valve or fitting a blanking plate.....

Due to NEW MOT rules coming into effect as of 20th May 2018 see here :arrow: viewtopic.php?f=5&t=184386.

Any tampering or removal will result in automatic MOT refusal :!: As they are part of emissions controls systems.
2007 Ford Mondeo mk4 1.8 TDCI -RETROFIT IN PROGRESS
2009 Jaguar X-Type 2.0D
2010 Vauxhall Insignia- RETROFIT IN PROGRESS

IDS & GM GDS2 services


SUBSCRIBE http://www.youtube.com/@PaulsTechChannel
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Re: EGR clean or replace ??

Postby Chris1979 » Fri Jan 26, 2018 9:33 pm

paul2012 wrote:
Chris1979 wrote:Thanks for the replies but I'm going down the remap route.
It's going to cost me £200 + labour to get a new EGR , there's a garage near me that'll remap the van so that it'll not only save on juice but also wipe the EGR , no more engine management light :-) ... I think I'll still need to put a blanking plate on but that's no biggie.


EGR valves are closed when accelerating. They are open when engine is at idle & when slowing down.
On your 2008 Connect. Main fault will be with EGR Elec actuator itself. See vid here :arrow: https://www.youtube.com/watch?v=H8Uaisbylfk

I would advise against mapping out EGR valve or fitting a blanking plate.....

Due to NEW MOT rules coming into effect as of 20th May 2018 see here :arrow: viewtopic.php?f=5&t=184386.

Any tampering or removal will result in automatic MOT refusal :!: As they are part of emissions controls systems.


Thanks for the info, much appreciated!
I was thinking of getting one of those companies to come out and hook my car up to a machine that cleans the engine and EGR of carbon build up ( apparently ) Do you think that'll work or will I have to get it taken off and cleaned the old fashioned way with diesel and elbow grease ?
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