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Rear disc conversion!!!

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Postby Luke » Sat Dec 24, 2005 7:42 pm

if you can get i picc mate that would be ace!! :D
if they do the job it will save me getting the mk3/4/5 once modded aswell!!
:D
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Postby Luke » Sun Jan 08, 2006 9:19 pm

Got my disks today 8) if anything the offset is too much! if i can't make a bracket to pick up on the back plate bolts i will have to weld on to the axle casing so it shouldn't be too much of a problem :D

the sierra pads fit well on the disks and they fit inside the wheel!! :D so, so far so good!! :D

the only problem is i still can't get the drums off the axle im going to use- managed to bend an 8" puller on them today :oops: :lol:
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Postby Sundowner » Sun Jan 08, 2006 10:18 pm

try tipping boiling hot water over them and belting the center boss on the axle

if that dont work id grab a grinder and cut the sucker off :D
Yeah i know its big green and rusty so move your Porsche before i bash it with 460 cubes of fords finest cast iron
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Postby Luke » Mon Jan 09, 2006 6:43 pm

ive managed to get the drum off (bigger puller :lol: ) it came off with the shoe linings attached to the drum and all the shoes and linkages came out too :shock: good job i dont need them!!! :lol:

Sundowner wrote:if that dont work id grab a grinder and cut the sucker off :D
:lol: nearly came to that - but i wanted to keep the drums as spares - you never know when you might need some!!! :D
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Postby Luke » Sat Jan 14, 2006 7:47 pm

Update!! did a bit more today got 1 halfshaft out and a hub off!! :D
so far cant see any problems im likely to encounter, and its looking like i might be able to make a bracket for the caliper mounted off the back plate bolts!! which is handy incase i need to swap axles!! :D
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Postby Luke » Mon Jan 16, 2006 6:51 pm

Well the hubs and halfshafts are at the machine shop!! £60 :shock: ouch :lol: but there is a fair bit of machining to do and if i was doing them it would take me more than 2 hours - and thats £30 an hour so i cant complain and i know im gonna get a good job!! :D
while i was at it i took the diff out - i'll have a search through what ive got and fit the highest ratio!!
also inspected the bearings and there as good as new so there going back in :D just the seals, o-rings and gaskets that i'll replace!! :D
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Postby Gunslinger » Tue Jan 17, 2006 5:18 pm

keep us updated ... pics as soon as you can :P
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Postby Luke » Fri Jan 20, 2006 10:30 pm

Gunslinger wrote:keep us updated ... pics as soon as you can :P
will do mate :D - its all at work at the mo. forgot to take me camera in today :( was gonna get a piccy of the axle casing all painted up 8) , but not to worry ill get pics off all the hubs etc before and as they go together!! :D
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Postby Luke » Tue Jan 24, 2006 7:22 pm

Got me hubs back today!!! :D :D :D
got them all assembled for a trial fit and looks great, but if anything the disks are too deep :x and the mounting for the caliper will need to be angled back :x also im a bit unsure of clearance with the caliper and leafspring :?

so might be forced into 5 link and coilovers!! 8) :lol:

if i remember i'll take some piccs tomorrow!!! :D
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Postby Valsheda » Tue Jan 24, 2006 8:04 pm

Luke wrote: so might be forced into 5 link and coilovers!! 8) :lol:



:lol: And i bet your really disapointed about that .......not :lol:
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Postby Gunslinger » Tue Jan 24, 2006 11:36 pm

forgot to say earlier ... if we're talking twin rear wheels here ... dont try and remove the drums on their own at first. You need to take the drums off with the hubs intact, then remove the little locating screw, give a good spray of wd40, then ... wheel nuts facing up .... drop the drum from about knee high onto a solid floor (i used thin cardboard on the floor too) so that the shock drops the hubs through the drum (you need to leave the wheel nuts about 1/4 to 1/2 way down) if that doesnt work, do it from waist high ... but make sure you drop it squarely, trying to drap the drums off the hubs usually results in a whole heap of frustration, and you usually end up damaging the drum.
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Postby Luke » Wed Jan 25, 2006 7:19 pm

its on a swb!! heres a picc of the halfshaft an the hub!!
:D
Image
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Postby Luke » Wed Jan 25, 2006 7:34 pm

Here's the axle with disk in place :D excuse the mess i'll tidy up next week honest!! :lol:

Image

The diff's not painted yet cos im not sure if its the one im using :?
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Postby Luke » Wed Jan 25, 2006 7:41 pm

Last one - this shows the problem i might have with the caliper fouling on the leafspring!! :? ive still got to check on the van to see if will or not :D
looks quite far away in the pic but its not- should have took a side on shot!
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Postby MrMPuk » Wed Jan 25, 2006 7:46 pm

Put the caliper underneath then it wont be anywhere near the srping!"
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