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How to make cheap LED lights

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How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 7:03 pm

Readily available on Ebay are strips of LED's - see eBay listings. There are a range of styles and colours, but they are in general too flexible to be useful. However, a small amount of imagination can go a long way and I've used this technique a few times in several vehicles.

Wanting light to run from front to back, I decided a wooden holder could be fabricated to hold the LED's. Checking what I had in the garage, a 1" slice from the edge of a length of studding looked about the right size. A 0.5" x 0.25" channel was routed into the wood on one side (for the LED's) and a 0.25" x 0.15" channel on the other side for the wires.

The wood was sprayed black and allowed to dry. Holes were drilled for the wires to pass through. Black silicon was spread inside the 0.5" channel and the LED strips were tapped into place (it's a fairly tight fit and they may well stay in place without the silicon).

On the reverse side, the wires were soldered together and heat-shrink was used over the joints. The wires were tacked into place with a hot-glue gun.

On the LED side, black silicon was used to fill the gaps between the strips.

The channel going into the wood:
Image

Painting the wood - primer:
Image

LED's in place with silicon between the strips (note that the silicon hides the wires which go through a hole to the back):
Image

The wiring on the back, showing wires glued into place and heat-shrink over the soldered joint:
Image
Image

View of finished item:
Image
Last edited by alcapone on Mon Apr 11, 2011 7:12 pm, edited 1 time in total.
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Re: How to make cheap LED lights

Postby MrMPuk » Mon Apr 11, 2011 7:06 pm

Your photo hosting requires a username and password to display the pictures.
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Re: How to make cheap LED lights

Postby dodgy01 » Mon Apr 11, 2011 7:06 pm

The server photoblog.mj-services.com at Password needed requires a username and password.

Warning: This server is requesting that your username and password be sent in an insecure manner (basic authentication without a secure connection).


why do i get a message asking for a password
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Re: How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 7:13 pm

dodgy01 wrote:The server photoblog.mj-services.com at Password needed requires a username and password.

Warning: This server is requesting that your username and password be sent in an insecure manner (basic authentication without a secure connection).


why do i get a message asking for a password


Whoops, sorry... should be OK now (the URL I used for the images was password protected, but has now been edited).
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Re: How to make cheap LED lights

Postby dodgy01 » Mon Apr 11, 2011 7:16 pm

yep thats sorted it
a photo in situ would be nice with them working
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Re: How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 7:20 pm

dodgy01 wrote:yep thats sorted it
a photo in situ would be nice with them working


Yep, but that's a little way off - see viewtopic.php?f=27&t=87057 - I'm being held up by a missing box of glue! I'll add a photo when I get them in place :)
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Re: How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 7:30 pm

alcapone wrote:
dodgy01 wrote:yep thats sorted it
a photo in situ would be nice with them working


Yep, but that's a little way off - see viewtopic.php?f=27&t=87057 - I'm being held up by a missing box of glue! I'll add a photo when I get them in place :)


That said, I can show them powered up in the garage - one pic is with the garage lights on and the other is with them off :)

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Re: How to make cheap LED lights

Postby dodgy01 » Mon Apr 11, 2011 7:40 pm

they look very good

8)
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Re: How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 7:58 pm

Some photos on another way of putting these together in a single florescent strip light defuser.

Items required:
- Defuser (cut to length)
- Strips of LED's to fit the width of the defuser
- white faced hardboard (cut to the length and width of the defuser)
- hot glue gun
- terminal block

The strips of LED's, the defuser (cut to length) and some white faced hardboard/MDF or anything else:
Image

Place the strips of LED's side by side in the defuser:
Image

Slide the hardboard into the defuser so it's holding the LED's in place:
Image

Glue the hardboard and wires in place. What I did with the wires on this light was collect all 7 pairs and fasten them to a terminal block, the wires were then all twisted together and glued to the hardboard along with the terminal block):
Image

Image
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Re: How to make cheap LED lights

Postby dodgy01 » Mon Apr 11, 2011 8:02 pm

what does it look like switched on tho
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Re: How to make cheap LED lights

Postby alcapone » Mon Apr 11, 2011 8:16 pm

dodgy01 wrote:what does it look like switched on tho


Ah, well... hmmm... I didn't give the whole story above. These lights were made up of 5 circuits:

1) 2 strips of white LED's
2) 3 strips of white LED's on a dimmer
3) 1 strip of red LED's on a dimmer
4) 1 strip of green LED's on a dimmer
5) 1 strip of blue LED's on a dimmer

They are seriously bright when all on, but with dimmers I can have a wide range of levels of white light, but if I play with the dimmer for the red, green and blue circuits, I can have just about any light colour I want - mood lighting :)

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Re: How to make cheap LED lights

Postby sidspop » Mon Apr 11, 2011 9:02 pm

Quite impressive, but how do you get a dimmer on them. I have a few sets of these for my coffee table. I also bought a 5 mtr roll, off ebay for 99p. Fitted them under kitchen units, by the kickboard. Makes nice mood lighting in the kitchen.

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Re: How to make cheap LED lights

Postby dodgy01 » Mon Apr 11, 2011 9:11 pm

love the coffee table


rover ?
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Re: How to make cheap LED lights

Postby madmark » Mon Apr 11, 2011 9:37 pm

:lol: it looks like rover 8) 8) very nice , 8) 8)
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Re: How to make cheap LED lights

Postby matthew2riches » Mon Apr 11, 2011 10:01 pm

That coffee table is 8) 8) 8)
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