Moderator: Luke







motorsporttransit wrote:The 135ps with the 6speed box and the big DANA rear axle is a strong beast when running but needs proper servicing to keep right.The biggest issue with them is the Delphi injectors and the engine harnesses which were maid in Turkey.The wirring quality is not very good and you develop a lot of injector circuit problems which short the high side drivers which cause the system to shut down.The way the system is originally calibrated (PCM software) you run RAIL-Pressures of 800-1200 bar normally and constantly around 1600-1880 bar under load,Delphi injectors don't like this and the seats at the fuel control chamber tend to fail much faster than normal (60,000-70,000 miles).Take your IDS along and look for injector driver faults,injector trim faults and injector correction out of range and rail pressure control faults.
When you hook up look at the the fuel control at idle,when these systems are working well,with all ancillaries turned off they will idle at 3.5-4.5 mg/str with fueling offsets of 2 mg/strk max,anything higher walk away.
'' on a technical visit to a dealership,as i did in my previous job,i saw one of these vehicles had a technician sitting on the side of his ramp crying''



motorsporttransit wrote:IF your cylinder balancing off-sets are sitting at zero that's excellent but not common.
What is your spec vehicle ? and what tool are you using to look at the system ?



motorsporttransit wrote:The front wheel drive units are very smooth once the injectors are working correctly and the corrections are loaded properly.
I noticed you called it a 75ps (125 TDCI is 125PS),are you referring to the chassis.
Did your injector specialist explain the drive cycle to aid in injector corrections updates ?


motorsporttransit wrote:Did your injector specialist explain the drive cycle to aid in injector corrections updates ?



motorsporttransit wrote:Yes you should,make notes on what they tell you and let me know.


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