*NOW BOOKED FOR 2026* Transitmania 17 @ Santa Pod 17th to 19th July 2026 *ALL DETAILS HERE*


Starting the engine

Use this forum to post technical questions & problems about any Transit

Moderator: Luke

Starting the engine

Postby FDN850HU » Mon Jan 20, 2025 8:39 pm

Dear members,
I would like to be more familiar with my mk5 96 Transit 2.5di engine. Reading back previous threads, searching on the internet regarding this engine, and having read the haynes manual, I would like to ask some questions from you. (question is at the end).

As I understand, this 2.5 NA engine starts easiest when: battery is in top condition, fuel is coming, air is coming, and have compression. I know this Transit since 2015, but i own it for a short time now. This car has a coolant heater system built in, its 230V and the previous owner used it to make the car start in cold wheather. Cold means - to them - below 10 Celsius. When it was this cold, they just plugged the van in for an hour or two, and drive. It warms up and circulates the coolant, therefore the block gets warmer. So the engine starts instantly. I guess they just created a solution for a problem that could have been fixed easier I suppose? (which i am interested in better than this non-factory pre-heater stuff).

Since i put new oil in it, new cooland pipes, coolant (flushed the whole engine), thermostat + its housing, new timing belt + water pump and auxiliary belts, and finally new battery clamps + removed corrosion on starter motor connections, the engine starts far much better when cold. I estimate that if i get a bigger and new battery, the difficult starting might dissappear for ever (that is my goal).

However, i still wonder about the flame plug. As far as i understand, this is a single thing in the inlet manifold (mine is not banana its a one piece manifold). Do I need to change this time by time? (i guess its as old as the car). Is this flame plug always in charge? or only at certain temperatures? Will this replacement bring me closer to my goal?

Many thanks for your contribution and support, i do appreciate if answered.
FDN850HU
Transit Addict
Transit Addict
 
Posts: 29
Joined: Sun Nov 17, 2024 9:36 pm

Re: Starting the engine

Postby Altransit » Wed Jan 22, 2025 1:29 pm

The starter motor itself may have got old and lazy (which they do) drawing too much current from the battery, and not turning over fast enough to start the engine smoothly.
If you're keeping the van, it may be worth fitting a new one :idea:
1994 Mk4 SWB 115 Minibus 70ps Di (R.I.P.)
1997 Mk5 SWB 115 Minibus 70ps Di (Gone, but not forgotten!)
2004 Mk6 SWB T280 Medium Roof 85PS 2.0 TDDi - Vantunered (Also gone)
2008 Mk7 SWB T280 Medium Roof 85PS 2.2 TDCi - Also Vantunered
User avatar
Altransit
Site Moderator
 
Posts: 41950
Joined: Tue Oct 17, 2006 12:23 am
Location: Bicester, Oxfordshire, UK

Re: Starting the engine

Postby FDN850HU » Wed Jan 22, 2025 9:29 pm

Thanks for your hint, i keep it in mind. Last weeks we have sub zeroish temperatures and it starts good, which was not like that before. In the meantime it turned out that flame plug operates in very cold wheather, so i ll keep it like that. A new quality battery will do the job!
FDN850HU
Transit Addict
Transit Addict
 
Posts: 29
Joined: Sun Nov 17, 2024 9:36 pm

Re: Starting the engine

Postby Chug » Thu Jan 23, 2025 12:39 am

Flame plug should operate from minus 5C

Screenshot 2025-01-22 at 23-36-28 Convert JPG to PDF online - convert-jpg-to-pdf.net - epic_training_manual.pdf.png
You do not have the required permissions to view the files attached to this post.
1991(J) twin wheel tipper 2.5tdi
1994(L) twin wheel tipper 2.5di
Chug
Transit Fanatic
Transit Fanatic
 
Posts: 2677
Joined: Tue Jan 02, 2018 9:27 pm
Location: Tring, Hertfordshire

Re: Starting the engine

Postby FDN850HU » Thu Jan 23, 2025 11:47 am

Chug, thanks.
FDN850HU
Transit Addict
Transit Addict
 
Posts: 29
Joined: Sun Nov 17, 2024 9:36 pm

Re: Starting the engine

Postby Chug » Thu Jan 23, 2025 8:49 pm

No problem, here is the rest of it for you :D

1.png

2.png
You do not have the required permissions to view the files attached to this post.
1991(J) twin wheel tipper 2.5tdi
1994(L) twin wheel tipper 2.5di
Chug
Transit Fanatic
Transit Fanatic
 
Posts: 2677
Joined: Tue Jan 02, 2018 9:27 pm
Location: Tring, Hertfordshire

Re: Starting the engine

Postby FDN850HU » Fri Jan 24, 2025 8:44 am

Saved it, thanks.
FDN850HU
Transit Addict
Transit Addict
 
Posts: 29
Joined: Sun Nov 17, 2024 9:36 pm


Return to Technical Problems & Questions



Who is online

Users browsing this forum: No registered users

This site contains affiliate links for which we may be compensated.