by angeleye » Sun Jan 17, 2010 12:38 am
not sure weather you can do it with radiator in or not,prob best to remove front, easy to do as its all bolt on
take off battery earth (safety measure, will lose radio code)
drain coolant ........remove rad hoses..........unclip headlight wires.......remove headlights (bolt on).........undo 3-4 bolts on wings (gives you a bit of flexibility)....remove air intake(bolt by bonnet stay).....take out 4bolts for bonnet release catch.......undo front panel (bolt on)take panel out.......take out radiator.......take of aucillary belt and jockey wheels......take of bottom crankshaft pulley(best put in gear, handbrake on, and maybe get someone to stand on brakes, as sometimes hard to undo)......take off fan 3bolts hold bracket......undo 4bolts for coolant pump(there is a metal gasket between pump and block)...take off coolant outlet pipe at top off timing cover..undo 3 bolts holding coolant elbow..loosen small clip on small pipe on coolant outlet elbow....pull elbow off.(when pulling elbow off pull small pipe at same time).......take out all bolts round the cover.....use a stanley blade round cover to break seal, ease cover off, .......the rest is common sense , cleaning cover etc...........when putting back on centralise bottom crank seal so as not to damage it,.good idea to replace seal... if you have a bit off mechanical knowledge you will do job with ease.
dont think ive missed owt sure it will be put right if i have (anyone) good luck
ps how many miles has timing chain and tentioner been on, as it might be an idea to change tentioner at least