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Heater Resistor

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Heater Resistor

Postby MarkM » Tue Aug 15, 2006 7:31 pm

As many have us have found the Heater Resistor likes to die so we end up with just a single speed (full) on the blower for the heater, the resistor itself is rarely actually dead but the connections are corroded through. To replace is rather awkward due to where it is fitted as standard down below the Drivers side headlamp. High Cube has his Resistor screwed to the slam panel with a self tapping screw (wrong size as it vibrates loose ;)) I thought about drilling into the body but the clearance to do so just isn't there....so if you look underneath your slam panel there is a vertical bracing panel to the right of the headlamp in which Fords have thoughtfully provided a nice round hole. All you have to do is slightly enlarge the hole on the new resistor mounting plate and use a short bolt with a washer either side and a nylock bolt. The ally cage is just that a 'cage' it has no earthing whatsoever and the resistor is easily removed from this before you bolt the cage to the body...remember to bend the sides back in when you place the resistor in the cage or it will fall out. Now you have a resistor in a sensible place with easy access and a heck of a lot less likely to get damp and corrode. I have now done this and have all my heater control speeds back. Whilst this isn't a huge job any further replacements will be easily done in seconds not half an hour and many swear words later.

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Last edited by MarkM on Fri Sep 08, 2006 9:12 pm, edited 1 time in total.
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Postby 100ps_drw_hicube » Tue Aug 15, 2006 7:34 pm

:roll: :roll: alright alright mines isnt fixed tight but it's still on there after many miles :lol: :lol: will move mine when i get time 8) 8)
You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and it should, use WD-40. If it moves and shouldn't, use the duct tape.
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Postby MarkM » Tue Aug 15, 2006 7:37 pm

100ps_drw_hicube wrote::roll: :roll: alright alright mines isnt fixed tight but it's still on there after many miles :lol: :lol: will move mine when i get time 8) 8)


I tightened it up when you went back into the scrappy ;)
Much like I checked your oil level :P
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Postby 100ps_drw_hicube » Tue Aug 15, 2006 8:09 pm

:oops: :oops: definately think turbo is shot although she pulls well :? :? :oops: :oops:
You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and it should, use WD-40. If it moves and shouldn't, use the duct tape.
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Postby madmax » Thu May 17, 2007 1:19 pm

Thanks thats been so helpful. i'm gunna have to buy a new one as mine is rusted on the terminals and cracked ceramic, and yep my heater fan was only working on high.. Thanks and more thanks!
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Postby madmax » Sat Jun 09, 2007 2:06 pm

New heater resistor arrived from the UK yesterday put it in and my fan works a treat now. never in 5 plus years has it worked properly.. thanks for your help..
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Postby baby stepside » Sat Jun 09, 2007 5:22 pm

my fan works on fast or nowt
if its very hot i like fast
if its very cold i like off
:lol: :lol:
tis eye leclair


mk5 flareside with taillift and im keeping it
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Re: Heater Resistor

Postby Jon Boy UK - Wales » Thu Apr 01, 2010 9:32 am

Hello,

Can you confirm that the 3 different coloured wires are on the right pins?

Violet/Yellow
Violet/Blue
White/Green

Kindest Regards,
John
Transit 1995 MK5 ~ Series: 120 - SWB Hi-roof ~ Engine: Diesel 2.5 (70PS)
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