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Aircon again

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Re: Aircon again

Postby metalworker0 » Sun Jun 28, 2026 7:30 pm

I've only had a look at the transit mk8 manual ..ass that's all i have for 2.2

if anything wrong with the core

It shows whole dash being removed with the ac system and steering column still bolted to it .. it then being bolted to an engine type stand to work on it to remove whole box to get at evaporator

while i was there

I did notice it had:

Ambient air temperature sensor
in the front bumper that it's claiming to be part of the system, so you better make sure that is reading right whilst in forscan

And if you have rear climate control with another evaporator and another blower fan .. that just adds another level to the diagnoses.

all the best.mark
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Re: Aircon again

Postby Altransit » Mon Jun 29, 2026 9:09 am

longhair wrote:How the hell are you supposed to get to the connector on the compressor to test it. The bloody thing is on top of the compressor with no access from the top and very limited access from underneath.It blows my mind just how difficult some simple task are perform. I am beginning to hate this van. Everything is hard work.

I somehow managed to get to the wires, and crimped longer wires to them so that I could test the voltages and continuity to the compressor from the top of the engine rather than underneath.

My compressor was shot,but I couldn't see any way to remove it, so asked my garage to do it. I would have loved to watch how it was done!
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Re: Aircon again

Postby longhair » Mon Jun 29, 2026 2:17 pm

That was my thought too, get the plug off and extend the wires to make it easier for testing, but I can't seem to be able to press the tab on the plug to release it. Lying under the van limits how much you can get your hand and arm in a position to release it Might be a different story with it over a pit.
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Re: Aircon again

Postby metalworker0 » Mon Jun 29, 2026 2:23 pm

sometimes these tab release things get full of dirt .. and will not release .. try squirting wd40 on it or brake cleaner .. see if it rinses dirt out.

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Re: Aircon again

Postby longhair » Mon Jun 29, 2026 2:40 pm

Yeah I'll give that a go now I have had a day away from it. Yesterday I just couldn't be arsed with it anymore. :evil:
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Re: Aircon again

Postby longhair » Tue Jun 30, 2026 12:25 pm

Right, managed to get the plug off the compressor, connected a multimeter meter to and got 14 volts to it with the Aircon button pressed.So I guess the compressor is the problem. I wiggled the plug while connected hoping it just might be a bad connection but it wasn't.
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Re: Aircon again

Postby longhair » Tue Jun 30, 2026 1:35 pm

Just been looking at compressor's on the net and looking at photos it appears that there is a another electric plug at the back of the compressor. That's got me wondering what is that one for. More investigation needed :?
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Re: Aircon again

Postby metalworker0 » Tue Jun 30, 2026 1:38 pm

so now you have to swap that .. and get it gassed up by someone .. the type of gas used in the last 10 years is very expensive .. you'll be finding out if the cheap gas or the expensive .. make sure you swap out the schrader valve cores at the same time.

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Re: Aircon again

Postby metalworker0 » Tue Jun 30, 2026 1:40 pm

longhair wrote:Just been looking at compressor's on the net and looking at photos it appears that there is a another electric plug at the back of the compressor. That's got me wondering what is that one for. More investigation needed :?


im looking it up now
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Re: Aircon again

Postby metalworker0 » Tue Jun 30, 2026 2:03 pm

not having a lot of luck finding it amongst this lot .. you try

https://fixmycarinfo.com/ford/transit-c ... 0EJsh_UXl4

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Re: Aircon again

Postby metalworker0 » Tue Jun 30, 2026 2:32 pm

google ai

The Ford Transit 2.2L A/C compressor generally uses a 2-pin electrical connector for the electromagnetic clutch. It typically carries a 12V ignition-switched power supply and a ground wire. The compressor assembly may also include a separate 2-wire connector for the variable displacement control valve on newer models .

welcome to the world of complicated crap

what this thing is -- google ai

An AC compressor variable displacement control valve regulates your air conditioning system's cooling capacity . By adjusting internal crankcase pressure, it varies the angle of the compressor's swashplate to change piston stroke length. This allows the compressor to output exactly the amount of cooling needed continuously

somehow i don't think its related to it turning on and off


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Re: Aircon again

Postby longhair » Tue Jun 30, 2026 3:38 pm

It uses r134, the older and cheaper refrigerant. The bloke who regassed my van last week,said the newer more expensive stuff is crap towards the older r134 refrigerant.
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Re: Aircon again

Postby longhair » Tue Jun 30, 2026 3:49 pm

I'm going to test the resistance of the coil windings, if I can get the multi meter probes on the compressor plug that is, so it will give me a idea just how f*** it is. If I had better access, I would take the clutch and coil out of it to see if I could find the problem, but as I've said before everything is a nightmare to get to.
Last edited by longhair on Tue Jun 30, 2026 3:56 pm, edited 1 time in total.
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Re: Aircon again

Postby metalworker0 » Tue Jun 30, 2026 3:54 pm

summer will be over before you sort it out .. the way its going , then you won't need it


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Re: Aircon again

Postby longhair » Tue Jun 30, 2026 4:00 pm

I think the big hammer ⚒️ Will be coming out soon. :lol:
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