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Overheating -Is is Head gasket, or something else?

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Overheating -Is is Head gasket, or something else?

Postby steamenginedriver » Tue May 09, 2023 10:55 pm

Hello guys.

I have a 2005 Transit Campervan conversion, it was previously an ambulance.
It has been overheating, and last week I had it checked for exhause gases in the radiatior. It failed. :(

It has only been overheating when working hard, such as towing a trailer on a motorway.
The temperature gauge will go up to the ¾ mark and it goes into limp mode until it’s cooled down. Usually slowing down to 40mph is enough.
Driving on slower roads or without a trailer, it runs at normal temperature.
It is also using a small amount of water from the radiator.


I am assuming it's the head gasket, but I would like to check that it can't be anything else?


It's a Mk6 from 2005.
2.4l Duratorq-TDCi 135bhp.


I'm located near Ilkeston in Derbyshire. Does anyone know of anywhere that might be able to takeon the repair work?



20160206_110539 _small.jpg
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Re: Overheating -Is is Head gasket, or something else?

Postby knobby1 » Wed May 10, 2023 3:54 am

steamenginedriver wrote:Hello guys.

I have a 2005 Transit Campervan conversion, it was previously an ambulance.
It has been overheating, and last week I had it checked for exhause gases in the radiatior. It failed. :(

It has only been overheating when working hard, such as towing a trailer on a motorway.
The temperature gauge will go up to the ¾ mark and it goes into limp mode until it’s cooled down. Usually slowing down to 40mph is enough.
Driving on slower roads or without a trailer, it runs at normal temperature.
It is also using a small amount of water from the radiator.


I am assuming it's the head gasket, but I would like to check that it can't be anything else?


It's a Mk6 from 2005.
2.4l Duratorq-TDCi 135bhp.


I'm located near Ilkeston in Derbyshire. Does anyone know of anywhere that might be able to takeon the repair work?



20160206_110539 _small.jpg


CHT sensor is a common fail on Mk6 and Euro-4 Mk7's. If makes the PCM "think" it has overheated and will go into limp mode or shut the engine down.

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Re: Overheating -Is is Head gasket, or something else?

Postby steamenginedriver » Wed May 10, 2023 8:59 am

knobby1 wrote:CHT sensor is a common fail on Mk6 and Euro-4 Mk7's. If makes the PCM "think" it has overheated and will go into limp mode or shut the engine down.

Lord Knobrot



Surely that wouldn't cause it to fail the test for exhaust gases in the radiator though?



It's worth mentioning that I have already fitted a new thermostat and header tank lid, as well as flushed out the radiator
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Re: Overheating -Is is Head gasket, or something else?

Postby ned » Wed May 10, 2023 12:42 pm

Your egr cooler is probably leaking.
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Re: Overheating -Is is Head gasket, or something else?

Postby wojciech » Sat May 13, 2023 8:42 am

The Mk6 2.4 L models do not have an electric radiator fan, but a fan driven by a belt on a viscose clutch. The viscous clutch often fails, it is difficult to check it, because the fan is constantly rotating anyway, but it is not known with what slip. Maybe it's worth changing the clutch?
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Re: Overheating -Is is Head gasket, or something else?

Postby fortyeight » Sat May 13, 2023 7:48 pm

does the radiator have white stuff in ,its a sign of knaffed head gasket
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