by steviebee » Sun May 14, 2006 6:48 pm
Please note this is for the Mk5 diesel Transit with the 3 terminal alternator and mechanical speedo.
Tools Needed.
Phillips screwdriver
T 20 torx Driver
10mm socket
Spanner for battery Terminal.
Firstly check if you have mechanical or electronic speedo, then source your speedo/rev counter either from a Mk 1 Mondeo diesel or appropriate Transit dash. Try to get the multi plugs at the same time as you will need the white/black wired connector. remove any unwanted lamps ie ABS, Airbag etc.as these are not needed.
1. Dissconect Battery.
2. Remove top and bottom steering colum shroud (2 screws bottom 1 screw top).
3. Remove multi function stalks (lights/ indicators etc) for this you need T20 Torx Driver.
4. Remove the 4 screws that holds surround and remove through top between steering wheel and dash (be careful as it is only plastic and can be a bit fiddly)
5.Remove the 5 screws that hold in the instrument panel.
6. Pull panel forward and remove left hand multi plug then speedo cable then right hand multi plug, then pass the instument panel out of the right hand side between steering wheel and dash.
7. Remove the cover on the large multi plug, this exposes all the connectors the no you need for the rev counter is no 8. Press home the white/black connector in no 8 terminal and connect tail end of this cable to new cable.
8. Pass cable through speedo cable hole and feed round to alternator and secure along route using cable ties.
9. Connect to right hand terminal (no 3) on alternator using a crimp conector. This terminal should already have a white/black cable connected but it only goes to a terminal block next to the battery so dont worry about it.
10. Replace multi plug connectors and speedo cable back onto instrument panel.
11. I now reconected the battery and made sure rev counter worked and all lights worked including illumination lights.
12. Refitting is now just a reversal of the removal.
If you are unable to get the multi plug connectors I have several other different coloured cable ones, ok not the correct colour but not a problem if you e-mail me with your address I will send you one in the post to get you out of trouble. any problems e-mail me and I will see if I can help.
Hope I have explained it ok, and good luck.
PS I did not have to change any other connections and it really is just a direct replacement.
Steve.