The Mk2s used to do this, but not at two years old. I am shocked and stunned.

I was always lead to believe from the Mk2s that this was down to maintenence, and how the door was used. We are planning a one piece (or rather a horizontal two piece) on our stretch, and looked at a hell of a lot of scrappers with this type of door before we found one without tiny cracks. I have always taken this as being a design fault too, when you think about it you are taking a big heavy piece of metal (lower door) and pivoting it on a little piece of metal (window frame) Is this ever gonna stop? What do Ford think they are playing at? You would expect a bit more of life from something that cost you 1000s....................