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Customer project number 2 2007 TRANSIT MK7 T260 85PS

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Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:42 pm

2007 TRANSIT MK7 T260 85PS Ex Royal Mail with 62,000 miles on the clock

Members mk7 I have in for repair etc.

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1st on the list. Change battery as it's flat & start engine.

Greeted with a loud knocking sound emanating from engine..... See vid here :arrow: https://www.youtube.com/watch?v=ePTvmrRIP40. & loads of smoke from exhaust

With tapping from the top I'm certain there's a slight knock from bottom end as well.
More investigation is required. So stay tuned.......
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Last edited by paul2012 on Tue Oct 17, 2017 3:47 pm, edited 1 time in total.
2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:44 pm

Ran IDS on mk7. No DTC's stored :? Obviously a mech fault

Done a compression test. Cylinder 4 was too low
Replaced injectors with new seals etc & fuel pump. Made know difference at all.

Removed cylinder head to find......

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Cylinder 4 is badly scored, possibly broken piston rings :?:
Signs of piston being burnt away...



In simple terms engine is shot :(
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Last edited by paul2012 on Tue Oct 17, 2017 3:49 pm, edited 1 time in total.
2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:46 pm

Engine conversion to be done.

Engine choice. 2.0 TDCI from a Ford Mondeo MK3 :D
2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:52 pm

Lets get started.

Stripped down...

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:54 pm

A few alterations...

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 3:58 pm

Using full mk6 2.0 TDCI 125ps wiring looms & modules from front to back

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 4:01 pm

ABS dropped for standard brakes....

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 4:04 pm

Engine fitted with mk6 main engine mount....

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 4:06 pm

Front end refitted & relocated power steering reservoir....

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 4:09 pm

Interior refitted....

Now equipped with A/C, heated front screen & front fog lights.

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Tue Oct 17, 2017 4:11 pm

MOTed & on the road... 8) :mrgreen:

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2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby tony&kasia » Fri Dec 15, 2017 2:31 pm

Image

A few more updates will be loaded shortly :D
I have never liked a sardine can with a bonnet, How can you possibly own the road
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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby tony&kasia » Fri Dec 15, 2017 3:47 pm

I bought the front grill in frozen white from Loot :D
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Got the grill painted in colorado red.
Also but these step covers,
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Front fogs & grill was all fitted by paul 2012 :D

Also bought these 18'' alloys
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A new DAB radio & parrot hands free
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Changed the switches & blanking plate to a trendy silver that was removed from a C Max
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Fitted these rear tripple seats & rear bulkhead :D
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Bought a sliding door with privacy glass all fitted for a bargain price of 50.00
Also had the repairs done to all the N/S & the door fitted & all painted :D
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Also the wheels fitted as well :D
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The van is now on 77000 miles.
It has since passed another MOT with no problems.

But i have had all these things done as well,
Electric mirrors, Upgraded the electric windows to mk7, Focus st door handles, The air con all serviced up,

Brand new genuine front wheel bearings & disc & pads, New battery, Towbar, Privacy windows on both sides,
New water pump & thermostat, New drivers seat cover, New front & rear bumper corners & rear bumper cover all genuine parts,
All these parts i have found on the bay & have picked them up quite cheaply. Def not Ford prices,

Also had the injectors replaced last month.

I have just picked up some Tourneo seats with arm rest and the newest mk7 seat patterns,
I have not fitted these as yet but i am looking for the drivers seat & front double seat in the same pattern :D

I will post a few more pics a bit later. I have had a few probs with photo bucket.
May i thank you paul2012 for all what you have done to this project :D You are a top man.

Next job after christmas is some paint work on the drivers side :D
I have never liked a sardine can with a bonnet, How can you possibly own the road
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tony&kasia
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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby paul2012 » Sat Dec 16, 2017 6:29 am

tony&kasia wrote:
I will post a few more pics a bit later. I have had a few probs with photo bucket.
May i thank you paul2012 for all what you have done to this project :D You are a top man.

Next job after christmas is some paint work on the drivers side :D


No problem m8. 8) :wink:
2004 Jeep Grand Cherokee LTD 2.7
2003 Jaguar X-Type 2.1 V6
2001 BMW Mini Cooper 1.6
2015 Vauxhall Astra Tech Line GT 2.0 CDTI 165ps

[b]Ford IDS services


SUBCRIBE YouTube channel https://www.youtube.com/channel/UCoEIqO ... 3qiAsAq_8w
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paul2012
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Re: Customer project number 2 2007 TRANSIT MK7 T260 85PS

Postby tony&kasia » Sat Dec 16, 2017 1:41 pm

This is the rear bumper i bought for 30.00 all genuine parts :D
I only wanted the plastic middle section but might as well fit the rest as they are nice & shiny :D
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Will be fitting this after some paint work on the o/s.
I have never liked a sardine can with a bonnet, How can you possibly own the road
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tony&kasia
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