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Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

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Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Coakers » Tue Jul 22, 2025 7:16 pm

After recently going full time with my reselling buisness and recently moving into a 800sq ft unit, getting a van was long overdue. Several people attempted to rip me off by attempting to sell me utter rot boxes. Anyway I saw this former school minibus with 185,000 miles on it locally and I thought why not. It was up for £1800. Managed to buy it for £1500 - mot until November. No service history. The only thing wrong at first glance was the middle windows are stuck shut and the airbag light is on.

20250720_135204.jpg



I buy, refurbish vintage tech and furniture and sell on for a profit so a van is essential at this point. The idea is to take out all but 6 seats, I can use it as a part time camper as well as a work van. I dont have to worry about buying a 7 seater too.

My trusty Mk1 VW Tiguan has been the daily since 2018, put 120k on it and never let me down. Just not big enough now.

(I did have a discovery 3 last year which bled me dry - never again).

Wife's first drive of the minibus (or any vehicle larger than a modern SUV for that matter).

20250722_144000.jpg


My main complaint of this thing is the noise! Anything above 50 and it gets obscenely loud. I've just bought a decibel meter and I will upload what the reading is. (I know i could use an app but it was only a tenner and bound to me more accurate) I've got dodomat already, I really need to get the noise level down.

Service itinerary : Oil and filters change inc fuel, cabin and air.

Timing belt and water pump

There is an occasional clunking on the passenger side front (most likely a control arm or drop link)

One other thing I need to look for is the brown stuff because it's a transit of course. Inner sills have been advisory for a few years. It was a school minibus for 14 years so I'm sure it's been maintained to a reasonable standard.

Front seat needs replacing, wonder if the mk7 seats are a straight swap?

Screenshot_20250722_183207_Gallery.jpg
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Re: Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Coakers » Tue Jul 22, 2025 7:33 pm

Admittedly I did have an issue on my second day of ownership. I left my lights on and drained the battery. After I jumped the battery the central locking stopped working. I only got 2 basic keys with this (no fob) there is one key hole in the drivers door (none anywhere else). So I was flapping as both front doors and rear doors were unlocked and the side door was stuck shut.

With the help of this forum I discovered that the central locking needed resetting. This was done by cycling the ignition on and off 8 times in quick succession. Voila I heard all the locks cycle a few times and then I had working locks again.
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Re: Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Coakers » Thu Jul 24, 2025 8:17 pm

First big run today, from Garswood St Helens to Burnley and then to York to drop a technics stack system off. Customer
said he'd pay extra for me to drop off in person.

Screenshot_20250724_200206_Maps.jpg


Trip completed without a beat missed I'm happy to say. The more I drive it the more I like it. Completed 500 miles in 3 days. However its time to discuss the less attractive aspects of the minibus.

It's a 22 year old transit so there is corrosion, which I was expecting to find. The rot is located in the front and rear passenger wheel wells. The chassis rails and pretty much all of the underside looks pretty good.
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Re: Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Redvee » Thu Jul 24, 2025 10:44 pm

My Mk7 was a schoolbus and failed the recent MOT cause of 'ventilation by the wheel arches :shock: Currently it's with a local welder but he's in high demand so the work is taking a little longer but when I stripped the interior out I found numerous sweet wrappers etc from it's previous life. Sgtripping it down was a steep learning curve for me but when I'm rebuilding it I can make a few changes to suit our needs better.
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Re: Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Coakers » Sat Aug 02, 2025 8:04 pm

I know what you mean redvee. I've done some digging and found more rust :D My MOT is up in November so I'm hoping to sort it before then.

Both rear inner wheel arches need replacing.

20250802_170119.jpg


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More on the inner sill

20250802_170616.jpg


On the plus side mechanically it has been pretty much perfect. Completed the first oil change using Castrol Magnatec 5w30. Coped with the challenging roads of the peak district fairly well.. wish I had more power when it came to inclines though.
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Re: Mk6 Transit 2003 Minibus/Van/Camper? 2.4 TD

Postby Coakers » Sat Aug 02, 2025 8:07 pm

Any recommended welders in Northwest England? :D :lol: :lol:
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