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Wiring Diagram MK2 2.4 Diesel

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Wiring Diagram MK2 2.4 Diesel

Postby Tomfish » Sun Jun 24, 2018 8:05 pm

Hi,

Is there anyone that can help me out with a MK2 2.4 Diesel '78 wiring diagam? Especially the pre-heating circuit of the inlet manifold before starting. I think the relay that is controlling the the pre-heating failed. Got no light on the das nor is it pre-heating (which makes is very hard to start).

Thanks!
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Re: Wiring Diagram MK2 2.4 Diesel

Postby Neil » Tue Jun 26, 2018 5:46 pm

the pre heater uses 3 relays and also a resistor on the pre heater plug
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Re: Wiring Diagram MK2 2.4 Diesel

Postby Tomfish » Sun Jul 01, 2018 1:37 pm

Neil wrote:the pre heater uses 3 relays and also a resistor on the pre heater plug

Hi Neil,

Thank for kicking me in the right direction, however I do not completely agree with your answer. I reversed engineered the wiring for the glow plugs today and I would like to share it with the rest of you. The wiring is quite simple. The main component is the Bosch 0333402001 glow relay in combination with a 'normal' relay. The terminals of the glow relay are as below.

15 = +12V from ignition switch
30 = +12V straight from battery
31 = Negative from battery
50 = Starter control (+12V when starter motor being enabled)
86 = Connection to glow plug relay (+12V when enabled)
K = Glow indication light on dash (negative when enabled)
G = Check wire if glow plugs are being enabled (+12V when enabled)

Image

My relay seems to be broken. Will try to fix it by replacing the broken resistor...

Image
Image
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Re: Wiring Diagram MK2 2.4 Diesel

Postby Neil » Sun Jul 01, 2018 5:43 pm

no worries I took the reply/answer out of the FORD workshop manual for the 2.4 York diesel :?:
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Re: Wiring Diagram MK2 2.4 Diesel

Postby Tomfish » Tue Jul 03, 2018 5:39 pm

Neil wrote:no worries I took the reply/answer out of the FORD workshop manual for the 2.4 York diesel :?:

Need one too!
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Re: Wiring Diagram MK2 2.4 Diesel

Postby Johny89 » Wed Jul 04, 2018 5:20 am

Haynes manuals are available on amazon. I got mine there at a decent price.
I should take a look on my pc but I think there is part of a manual in pdf I got on it. Will return to you this evening.
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