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Cambelt tensioner.

Transit Mk3, 4 & 5(smiley front) Forum. All Transits 1986 - 2000

Cambelt tensioner.

Postby MrMPuk » Tue Apr 04, 2006 11:35 am

Over the last couple of months I had notcied my van had started to get a bit sluggish and smoking a little. As I don't really do many miles I hadn't really taken much notice or even bothered to look any further into it.

Well last night before I went on a slightly longer run than normal up to London I thought I had better do a quick check of things under the bonnet and I noticed that there was a funny noise coming from the front of the engine. After removing the alternator and powersteering belt the only thing left to check was the Cam Belt, to which I find the tensioner had gone tits up and the belt was as slack as a yack.

Luckly for me I had a new cambelt kit with tensioner in the back of the van. So 45 minutes later it was all back together and ready to go, I managed to do all of this without taking the rad out and in the smart clothes that I was ment to wearing to the restaurant :oops: . Anyway it's all up and running now and is like driving a new van again which kinda makes me wonder how long it had been knackered :?:
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Postby madmark » Tue Apr 04, 2006 12:22 pm

:lol: a big well done mikey! :wink: get her ready for those long trips mate! :wink:
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Postby MrMPuk » Tue Apr 04, 2006 12:24 pm

Just glad I caught it before it went bang.
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Postby AndyG » Tue Apr 04, 2006 2:33 pm

Unbelieveable good luck :!: :D (that you spotted it) And even better that you managed it in only 45mins 8) Must be some kinda wizz 8) I also changed mine with rad on as I didn't fancy disconnecting my auto pipes :roll: It took me 45 mins to get my fan off :lol:
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Postby 100ps_drw_hicube » Tue Apr 04, 2006 4:29 pm

some kind of magician :lol: :lol: takes me 1hr to get the bloody rocker cover off :roll: any advice on doing the belt??? as i want to do the belt on my new engine before it goes in :D
You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and it should, use WD-40. If it moves and shouldn't, use the duct tape.
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Postby MrMPuk » Tue Apr 04, 2006 5:30 pm

Andyg wrote:Unbelieveable good luck :!: :D (that you spotted it) And even better that you managed it in only 45mins 8) Must be some kinda wizz 8) I also changed mine with rad on as I didn't fancy disconnecting my auto pipes :roll: It took me 45 mins to get my fan off :lol:


The trick is to leave the viscous coupling in place and just undo the 4 bolts that hold fan to it and remove that.
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Postby MrMPuk » Tue Apr 04, 2006 5:30 pm

100ps_drw_hicube wrote:some kind of magician :lol: :lol: takes me 1hr to get the bloody rocker cover off :roll: any advice on doing the belt??? as i want to do the belt on my new engine before it goes in :D


Yeah make sure you change the tensioner as well!
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Postby AndyG » Tue Apr 04, 2006 6:01 pm

MrMPuk wrote:
Andyg wrote:Unbelieveable good luck :!: :D (that you spotted it) And even better that you managed it in only 45mins 8) Must be some kinda wizz 8) I also changed mine with rad on as I didn't fancy disconnecting my auto pipes :roll: It took me 45 mins to get my fan off :lol:


The trick is to leave the viscous coupling in place and just undo the 4 bolts that hold fan to it and remove that.
Tried that :shock: Not enough room :!: But i will admit I also didn't touch the slam panel that could have given the extra room. And there again who wants to disturb painted bolts :shock: it can only go all rusty on you :shock: and there's enough of that built in by Fords :!:
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Postby 100ps_drw_hicube » Tue Apr 04, 2006 6:03 pm

MrMPuk wrote:
100ps_drw_hicube wrote:some kind of magician :lol: :lol: takes me 1hr to get the bloody rocker cover off :roll: any advice on doing the belt??? as i want to do the belt on my new engine before it goes in :D


Yeah make sure you change the tensioner as well!


ok is it a straight forward job tho :? :)
You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and it should, use WD-40. If it moves and shouldn't, use the duct tape.
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Postby MrMPuk » Tue Apr 04, 2006 6:09 pm

I thought you'd done one before on your current engine? Fairly easy job to do, makes life easier having the locking pins but I seem to remember someone saying you can use the shanks of drill bits.
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Postby crazyscoot » Tue Apr 04, 2006 6:23 pm

I tryed removing the four bolts yesterday when i struggled to remove the viscious fan. All it did was made the pully wheel flop about..... The fan stayed exactly where it was. How did you get the cam belt cover off without removing the fan?
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Postby MrMPuk » Tue Apr 04, 2006 6:29 pm

I did remove the fan, undo the 4 bolts on the front that bolt the fan to the viscous coupling and then it should just pull off. You can also remove the 4 bolts that hold the pulley on behind the fan as that makes it easier to get the cambelt cover off.
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Postby AndyG » Tue Apr 04, 2006 6:30 pm

100ps_drw_hicube wrote:
MrMPuk wrote:
100ps_drw_hicube wrote:some kind of magician :lol: :lol: takes me 1hr to get the bloody rocker cover off :roll: any advice on doing the belt??? as i want to do the belt on my new engine before it goes in :D


Yeah make sure you change the tensioner as well!


ok is it a straight forward job tho :? :)
Drill bits for me; 13mm=crankshaft
8mm=camshaft
then either 6 or 9mm for pump depending on year/Bosch/Lucaas.
Try a 6mm for your Lucas pump :wink:
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Postby MrMPuk » Tue Apr 04, 2006 6:35 pm

Andyg wrote:
MrMPuk wrote:
Andyg wrote:Unbelieveable good luck :!: :D (that you spotted it) And even better that you managed it in only 45mins 8) Must be some kinda wizz 8) I also changed mine with rad on as I didn't fancy disconnecting my auto pipes :roll: It took me 45 mins to get my fan off :lol:


The trick is to leave the viscous coupling in place and just undo the 4 bolts that hold fan to it and remove that.
Tried that :shock: Not enough room :!: But i will admit I also didn't touch the slam panel that could have given the extra room. And there again who wants to disturb painted bolts :shock: it can only go all rusty on you :shock: and there's enough of that built in by Fords :!:


I didn't see this before, yes mate you need to take the slam panel out. I tried without taking it out and gave in and just removed it.
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Postby 100ps_drw_hicube » Tue Apr 04, 2006 7:18 pm

MrMPuk wrote:I thought you'd done one before on your current engine? Fairly easy job to do, makes life easier having the locking pins but I seem to remember someone saying you can use the shanks of drill bits.


ye but i basically stood back while my old man done it :oops: :oops: im not very good with precision jobs so it was best left to him :) am hoping i can get him to do this belt and clutch for me :)

is it wise to put the cambelt cover back on or is it safe to leave it off :?
You only need two tools in life: WD-40 and Duct Tape. If it doesn't move and it should, use WD-40. If it moves and shouldn't, use the duct tape.
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