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What did you do to your mk 3/4/5 today.

Transit Mk3, 4 & 5(smiley front) Forum. All Transits 1986 - 2000

Re: What did you do to your mk 3/4/5 today.

Postby MinorMatt » Mon Sep 22, 2025 10:29 am

gotgcoalman wrote:Ok chaps.
Front x member inner bit is absolute swiss cheese.
Started trying to make the entire thing in one piece.
It's proving be a pain in the bottom due to it curving slightly.

Is this the correct part no for the inner bit?
As in the bit in the engine bay.
Not the bit behind the bumper.
46751438

Cheers chaps

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I have a few front X member panels in stock

but this is what you want

https://www.ebay.co.uk/itm/257009241099 ... R4bp-YuuZg

Can't comment on quality though
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95 Pre Production DRW TD Highcube
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96 150 100PS LWB Hi-Top
96 Autosleeper Duetto
06 Mk7 (scrap)
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Re: What did you do to your mk 3/4/5 today.

Postby gotgcoalman » Mon Sep 22, 2025 4:44 pm

Bugger..........

In the end I replaced it Matt using sheet steel. (Not washing machine sides)

The original one looked like a patchwork quilt.

Hoping to get the welding finished over the next day or so (weather permitting)

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Re: What did you do to your mk 3/4/5 today.

Postby gotgcoalman » Thu Oct 09, 2025 4:59 pm

Been to MOT station.
Bloody thing was working when I set off

Vroom vroom
IMG_20251009_160306.jpg


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Re: What did you do to your mk 3/4/5 today.

Postby gotgcoalman » Wed Oct 22, 2025 5:04 pm

Header tank appears to have some age related stress cracks.

It's been a bit weepy today.
I shall apply some mix up araldite snot and call it good.

Good old mk5 engineering.
You can fix them at the side of the road with 2 paperclips,an elastic band and several tie wraps of various sizes.

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Re: What did you do to your mk 3/4/5 today.

Postby Altransit » Wed Oct 22, 2025 7:10 pm

gotgcoalman wrote:Good old mk5 engineering.
You can fix them at the side of the road with 2 paperclips,an elastic band and several tie wraps of various sizes.

In my day, it was several different sized jubilee clips, lots of bits of wire, nuts and bolts, and one of those fan belts that you could cut to size :P :lol:
1994 Mk4 SWB 115 Minibus 70ps Di (R.I.P.)
1997 Mk5 SWB 115 Minibus 70ps Di (Gone, but not forgotten!)
2004 Mk6 SWB T280 Medium Roof 85PS 2.0 TDDi - Vantunered (Also gone)
2008 Mk7 SWB T280 Medium Roof 85PS 2.2 TDCi - Also Vantunered
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Re: What did you do to your mk 3/4/5 today.

Postby gotgcoalman » Wed Oct 22, 2025 9:57 pm

Altransit wrote:
gotgcoalman wrote:Good old mk5 engineering.
You can fix them at the side of the road with 2 paperclips,an elastic band and several tie wraps of various sizes.

In my day, it was several different sized jubilee clips, lots of bits of wire, nuts and bolts, and one of those fan belts that you could cut to size
OMG I can remember those fan belts.

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Re: What did you do to your mk 3/4/5 today.

Postby Altransit » Thu Oct 23, 2025 9:56 am

gotgcoalman wrote:OMG I can remember those fan belts.

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I think mine is still in the spares box, under the front seat of the Mini Van :lol:
1994 Mk4 SWB 115 Minibus 70ps Di (R.I.P.)
1997 Mk5 SWB 115 Minibus 70ps Di (Gone, but not forgotten!)
2004 Mk6 SWB T280 Medium Roof 85PS 2.0 TDDi - Vantunered (Also gone)
2008 Mk7 SWB T280 Medium Roof 85PS 2.2 TDCi - Also Vantunered
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Re: What did you do to your mk 3/4/5 today.

Postby MinorMatt » Thu Oct 23, 2025 12:35 pm

gotgcoalman wrote:
Altransit wrote:
gotgcoalman wrote:Good old mk5 engineering.
You can fix them at the side of the road with 2 paperclips,an elastic band and several tie wraps of various sizes.

In my day, it was several different sized jubilee clips, lots of bits of wire, nuts and bolts, and one of those fan belts that you could cut to size
OMG I can remember those fan belts.

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So can I and you are way older than me :lol: But I remember cars with crash gearboxes, dynastarts and magnetos too
Lucas Laser 2000/IDS
95 Pre Production DRW TD Highcube
95 Hallmark
96 150 100PS LWB Hi-Top
96 Autosleeper Duetto
06 Mk7 (scrap)
09 140PS T330S 2.2

Gaffa tape is like the force, it has a light side, a dark side, and it holds the universe together
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Re: What did you do to your mk 3/4/5 today.

Postby cherniy_chack » Thu Oct 23, 2025 6:23 pm

About a month ago, I finished body work on my Transit at my dacha and drove it to Kyiv, leaving my Nissan X-Trail in the garage.
After the X-Trail, the Transit seemed "sluggish" to me, and I started thinking about this problem.
Furthermore, I was bothered by the fact that after replacing the temperature sensor, the temperature gauge needle was on the right side of the dial, near the red section.
I borrowed a non-contact pyrometer from my boss and started monitoring the thermostat housing temperature with it.
Typically, during city driving, it's around 75 degrees Celsius; during fast highway driving, it was less than 90.
I also measured the exhaust manifold temperature at all cylinders.
The hottest exhaust is at cylinder three, cooler at cylinder two, and "colder" at cylinders one and four. I adjusted and lowered the injector opening pressure several times, more or less equalizing the exhaust temperature across the cylinders, and the car ran faster.
However, increasing the opening pressure on cylinder three failed to lower the exhaust temperature—the injector simply stopped opening.
I suspect the third injector is the problem; I'll need to test it with a press and possibly replace it. Also, check the operation and opening pressure of the remaining injectors.
After a summer outage for repairs, I developed problems with the parking brake cable. An inspection revealed that the plastic coatings on the cables were peeling.
I went to the auto market and bought new cables; I have a rear axle from a 2007 Transit. I also bought a "FORD" badge for the hood.
Two cables cost 750 hryvnias, the badge almost 500! After installing new cables, I needed to adjust the parking brake, but I couldn't do it—three years ago, when replacing the rear axle and installing the cables, I broke the part with the left-hand thread.
I had previously welded the broken part back on and somehow adjusted it, but now I wanted to restore the functionality of the adjustment unit.
But where can I find a shackle with a left-hand M8 thread?!
I found a solution.
I bought a cable tie at a hardware store.
The end with the left-hand thread had a hook, not a ring. I heated it with a torch, bent it, welded it, machined it inside and out, and I had a complete replacement for the broken part.
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Re: What did you do to your mk 3/4/5 today.

Postby cherniy_chack » Sun Oct 26, 2025 4:20 pm

Today at the dacha, I got out the press and started checking the injectors.
The most correctly adjusted injector was on cylinder three!
I started selecting and adjusting the old injectors and the ones removed from the engine.
Eventually, I managed to select and adjust three more injectors.
The exhaust temperature at idle has leveled out, and the engine is running smoothly.
I didn't check the temperature under load, or rather, immediately after.
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Re: What did you do to your mk 3/4/5 today.

Postby cherniy_chack » Mon Oct 27, 2025 6:35 pm

Happy anniversary to all Ford Transit owners and drivers – today the brand turns 60!
YouTube just told me about it.
Today I measured the engine exhaust temperature after a trip from home to work. Cylinder 3 still shows the highest temperature, and therefore, efficiency. But the others aren't far behind.
It might be possible to slightly reduce the opening pressure on the remaining injectors and even out the efficiency.
I'm continuing to experiment with tightening the fuel pressure corrector screw on the high-pressure fuel pump. As I tighten it, fuel delivery increases, including at low rpm, and low-end torque increases.
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Re: What did you do to your mk 3/4/5 today.

Postby hetman » Fri Nov 07, 2025 8:06 pm

Greetings, folks. I haven't been here in a few years I believe. My 1995 Transit has been sitting on jack stands for nearly 2 years now as I've been too busy to tackle the next unexpected project and that is a problem with overheating of the engine (again - I thought I'd solved that problem many years ago but after I lent my van to someone for 6 months, it came back with overheating problems which I can't resolve). So, I have undertaken the project of removing the head in the hopes that the problem is only a faulty head gasket. I know it could also be a cracked head or block. In any case, I need to figure out what the problem is before I can use the van.

So, the first question I have is how do I remove the fuel injectors? What kind of tool is required to do this?

Thank you.
Mike
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Re: What did you do to your mk 3/4/5 today.

Postby gotgcoalman » Fri Nov 07, 2025 8:30 pm

hetman wrote:Greetings, folks. I haven't been here in a few years I believe. My 1995 Transit has been sitting on jack stands for nearly 2 years now as I've been too busy to tackle the next unexpected project and that is a problem with overheating of the engine (again - I thought I'd solved that problem many years ago but after I lent my van to someone for 6 months, it came back with overheating problems which I can't resolve). So, I have undertaken the project of removing the head in the hopes that the problem is only a faulty head gasket. I know it could also be a cracked head or block. In any case, I need to figure out what the problem is before I can use the van.

So, the first question I have is how do I remove the fuel injectors? What kind of tool is required to do this?

Thank you.
I've only had to "wiggle and pull" in the past.

Undo the clamp, injector pipe and leak off pipe then work left right left right while applying upward force.

I might have been one of the lucky few that never came across a particularly stuck one though.

Maybe spray with plusgas the night before

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Re: What did you do to your mk 3/4/5 today.

Postby hetman » Sat Nov 08, 2025 11:35 am

.
Last edited by hetman on Sat Nov 08, 2025 11:37 am, edited 1 time in total.
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Re: What did you do to your mk 3/4/5 today.

Postby hetman » Sat Nov 08, 2025 11:36 am

gotgcoalman wrote:
hetman wrote:Greetings, folks. I haven't been here in a few years I believe. My 1995 Transit has been sitting on jack stands for nearly 2 years now as I've been too busy to tackle the next unexpected project and that is a problem with overheating of the engine (again - I thought I'd solved that problem many years ago but after I lent my van to someone for 6 months, it came back with overheating problems which I can't resolve). So, I have undertaken the project of removing the head in the hopes that the problem is only a faulty head gasket. I know it could also be a cracked head or block. In any case, I need to figure out what the problem is before I can use the van.

So, the first question I have is how do I remove the fuel injectors? What kind of tool is required to do this?

Thank you.
I've only had to "wiggle and pull" in the past.

Undo the clamp, injector pipe and leak off pipe then work left right left right while applying upward force.

I might have been one of the lucky few that never came across a particularly stuck one though.

Maybe spray with plusgas the night before

Thank you, sir. I will try that today.
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