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timing belt gone?!! signs?

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Re: timing belt gone?!! signs?

Postby dieseldel » Thu Dec 31, 2009 12:04 am

hi
bit worried about the comments about undoing and re-tightening the "fuel nut " if its the nut in the centre of the injection pump then you aint ever going to get a run out of it, its not keyed on and is set in the factory
it was like that before i touched it !!
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Re: timing belt gone?!! signs?

Postby dandare » Thu Dec 31, 2009 5:54 pm

ok so, i had another bash today, removed the belt and started again, put the tension on the belt first then tightened the fuel nuts, thanks mr. puk, took the pins out gave it a turn and located all 3 fine! put everything back on. gave it a turn from the key, it sounded better but never caught before the batt. started to weaken. i'm thinking of bumping it. any issues i should be aware of before trying it. i confident the timing is ok, pretty sure the rocker clearance is there or v. close and everything is bolted back on. so safe to bump?
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Re: timing belt gone?!! signs?

Postby Altransit » Thu Dec 31, 2009 6:08 pm

If you have rotated the engine by trying to start it then it should be OK to tow start :wink:
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Re: timing belt gone?!! signs?

Postby dandare » Sun Jan 03, 2010 6:13 pm

ok so, finally got round to trying to start my van, i got a jump from a recovery truck instead of towing it but still no joy, it wouldn't fire. turning over, sounding ok. nothing but some melted plastic on the terminal. so i stripped it back to check the timing. all pins are locating fine. so what would be my next check to try and get this van moving. between work and my gal due any time soon :shock: i need to get the van back mobile asap.
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Re: timing belt gone?!! signs?

Postby dandare » Mon Jan 04, 2010 11:38 am

hey all, ok i went out this morn to check the valve clearances as that's the last thing that i tampered with, which are now fine, whilst cranking it round i noticed that it was between 4&7 and 5&8 that the 3 cogs line up for the pins. i assume there's a correlation between them all and it may sound daft but i thought i best ask if that's what it should be? as i'm stumped for where to look now to get the van running.
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Re: timing belt gone?!! signs?

Postby Altransit » Mon Jan 04, 2010 11:43 am

Are you absolutely certain that you used the correct pins in the correct holes for the timing? For example, what size did you use in the flywheel hole and was it the proper pin, or a drill?
There is a second, smaller hole in the flywheel which can set the timing 180 degrees out :?
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Re: timing belt gone?!! signs?

Postby dandare » Mon Jan 04, 2010 12:34 pm

i used drill bits 13mm,9mm,8mm. i guess i can't be absolutely certain, it's my 1st attempt and it's not starting :oops: i followed the instructions on w.goose's how to. locked the 13mm in, located the 9mm at about 11o'clock and the 8mm at about 7o'clock.
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Re: timing belt gone?!! signs?

Postby dandare » Mon Jan 04, 2010 12:56 pm

i was just thinking to myself that since i had to manually turn each cog into position. could i have advanced a wheel further than the others, say i locked the 13mm then had to half turn the 9mm to get it in place and missed the 8mm 1st time so advanced another turn to lock it. would this throw the timing out? as it's more than likely something my hands have done.
if so how would i set it up correctly?
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Re: timing belt gone?!! signs?

Postby Gaz 270 » Mon Jan 04, 2010 1:10 pm

im no tranny expert but it sounds to me like you have got the crank 180 degrees out , id pull it down leaving your cam and fuel pump pinned and rotate your crank shaft 180 degrees and re build as previous
keep it real
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Re: timing belt gone?!! signs?

Postby MrMPuk » Mon Jan 04, 2010 1:13 pm

Gaz 270 wrote:im no tranny expert but it sounds to me like you have got the crank 180 degrees out , id pull it down leaving your cam and fuel pump pinned and rotate your crank shaft 180 degrees and re build as previous

Not possible if he had the pin in correctly.
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Re: timing belt gone?!! signs?

Postby Gaz 270 » Mon Jan 04, 2010 1:15 pm

Altransit wrote:Are you absolutely certain that you used the correct pins in the correct holes for the timing? For example, what size did you use in the flywheel hole and was it the proper pin, or a drill?
There is a second, smaller hole in the flywheel which can set the timing 180 degrees out :?

fair comment just read this post , thought he may not have seen it
keep it real
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Re: timing belt gone?!! signs?

Postby dandare » Mon Jan 04, 2010 2:24 pm

thanks for the replies, my new plan is: lock the 13mm after 1 full turn, if it does, then advance the other 2 cogs, which should be halfway round, to the pin position. i may have originally locked the 13mm midway thro the 2 turns, then advanced the other 2 from halfway round to pinning position. 2 full turns of the bottom to advance the others 1 turn. i don't even know if that makes sense but i'm having a coffe the noo, so if it's just plain madness then let me know. or wait for an hour till i've done it then post that it's daft. :lol:
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Re: timing belt gone?!! signs?

Postby dandare » Mon Jan 04, 2010 4:35 pm

couldn't convince my self that the steps earlier would help any so left it. all 3 line up and do so after a couple of turns. that's what it should be doing i guess. i'm going to charge the battery overnight. all thats changed from when the recovery van tried to jump it is the valve clearances correctly set and the fuel pump nuts tightened after the tension was put back on the belt. i'll find out tommorow if it's made any difference.
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Re: timing belt gone?!! signs?

Postby bazw » Mon Jan 04, 2010 7:47 pm

Gaz 270 wrote:im no tranny expert but it sounds to me like you have got the crank 180 degrees out , id pull it down leaving your cam and fuel pump pinned and rotate your crank shaft 180 degrees and re build as previous


apart from the pin not going in to the timing hole ( assuming he got the timing hole and not a balance drilling ) 180 * out i th pistons in the same place as 0* :wink:
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Re: timing belt gone?!! signs?

Postby MrMPuk » Mon Jan 04, 2010 7:51 pm

bazw wrote:
Gaz 270 wrote:im no tranny expert but it sounds to me like you have got the crank 180 degrees out , id pull it down leaving your cam and fuel pump pinned and rotate your crank shaft 180 degrees and re build as previous

apart from the pin not going in to the timing hole ( assuming he got the timing hole and not a balance drilling ) 180 * out i th pistons in the same place as 0* :wink:

:? 180° out on the crank would mean the pistons are half a rotation out.
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