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Frount door handle broken. BOTH SIDES

Transit Mk3, 4 & 5(smiley front) Forum. All Transits 1986 - 2000

Why do MK5 door handles brake so easy

Postby therigsmith » Mon Feb 04, 2019 9:04 pm

Last year had to replace a fount door handle with after market one which broken again a week or so after the MOT.

My Dad deals scrap metal and told me already the transit handles are always braking.

So Can you please advise anything I can do this time to stop it braking again.
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Re: Why do MK5 door handles brake so easy

Postby F111ORY » Tue Feb 05, 2019 9:32 am

Drove Mk3 & Mk5 for 25 years , never had a handle brake!
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Re: Why do MK5 door handles brake so easy

Postby Keef » Tue Feb 05, 2019 9:40 am

It's usually either because the mechanism the door handle operates is starting to sieze and because the handle is a cheap casting, it can't cope with the extra stress or the door latch isn't aligned properly making it harder to release.

I know it's a pain but ideally you need to remove it to clean and lube it before replacing, or at the very least lube the mechanism in situ and make sure the latch is lined up correctly.
Last edited by Keef on Tue Feb 05, 2019 9:42 am, edited 1 time in total.
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Re: Why do MK5 door handles brake so easy

Postby bigjohnthomas » Tue Feb 05, 2019 9:41 am

The answer you seek is in your question
You are using shitti ching ching China man door handles or "aftermarket" as you call them
Made out of thermally treated yak sh*t
Try a Ford one :D
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Re: Why do MK5 door handles brake so easy

Postby bambi mk 1 » Tue Feb 05, 2019 10:56 am

You need to be gentle with them and use ladylike hands like bjt .
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Re: Why do MK5 door handles brake so easy

Postby bigjohnthomas » Tue Feb 05, 2019 11:07 am

The strength of a firm to medium handshake :wink:
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Re: Why do MK5 door handles brake so easy

Postby bambi mk 1 » Tue Feb 05, 2019 11:15 am

bigjohnthomas wrote:The strength of a firm to medium handshake :wink:

And as soft as the result :wink:
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Re: Why do MK5 door handles brake so easy

Postby davetheshrew » Tue Feb 05, 2019 11:00 pm

get the door open, get behind the panel next to the shock strut and there are three bolts, another two behind the mirror on the outside, loosen these. close the door, tighten bolts, see if it improved.
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Re: Why do MK5 door handles brake so easy

Postby steverk » Wed Feb 06, 2019 3:29 pm

I found on mine that the linkage that goes from the handle to the locking release needed shortening a couple of millimetres due to wear in the nylon fittings at each end. To do this I put a slight bend in the linkage to make it shorter - getting to it is a pain as you need to drill out some rivets that hold a shielding plate that covers the area.

I had to pull the handle to its limit for it to release the latch and I suspect this may be what is happening with yours - now I can release the door latch with minimal movement of the handle.
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Frount door handle broken. BOTH SIDES

Postby therigsmith » Sun Mar 10, 2019 9:56 pm

:oops:

The outside front door keeps braking so did not bother to replace it.

Now I broken the inside also.

I am not sure how the door card is going to come off. or how to open the door.

Any suggestions.
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Re: Frount door handle broken. BOTH SIDES

Postby therigsmith » Sun Mar 10, 2019 9:56 pm

MK5 1999 BTW
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Re: Frount door handle broken. BOTH SIDES

Postby Keef » Mon Mar 11, 2019 9:10 am

If the outside one has snapped off, you can stick a screwdriver in the hole to operate the lever.
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Re: Frount door handle broken. BOTH SIDES

Postby Chug » Mon Mar 11, 2019 10:23 am

And, if the inside one is broken, just pull on the end of the cable that it fits to.
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Re: Frount door handle broken. BOTH SIDES

Postby therigsmith » Tue Mar 12, 2019 10:59 am

The door cable for the inside lock is broken.

I dont see cables on ebay.

What shall I do. I am in Portugal and getting these parts can be tricky without spending all day at a scap yard. They are really slow here not fun.
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