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How do I repair a partially cut air conditioning pipe?

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How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Wed Jul 03, 2024 1:49 am

Hello the tube with the Scharder valve is partially cut. It's between the tank of water and the brake fluid.

I can move the pipe when I touch the valve/the cap. The mouse pointer seems to me to be at the cutting point. This is the path in catcar and I think it's this tube.
MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby andz327 » Wed Jul 03, 2024 7:38 am

Buy a new pipe

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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Sun Nov 17, 2024 5:05 pm

I found a broken transit for sale for spare parts. How it's possible to remove and plug it ? Which tools ?
MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Tue Nov 19, 2024 5:31 pm

I found this video youtube quickly disconnect ford air conditionning and I ordered A/C Line Fuel Pipe Removal Tool Car this tool in metal on ebay. In this area each pipe (2) have a small white plastic washer is it for disconnect but I I didn't succeed...
MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Fri Dec 06, 2024 11:57 am

I'm writing here to give feedback on this tool. I had tried it for a while without success. A friend of mine was under the impression that this tool had a gap big enough to make it impossible to disconnect this air-conditioning hose. He said that he compensated for the gap by moving the tool and still managed to get the job done.

He advises against buying this tool. The tool looks like a metal X (11€ 9 GBP). I have the impression that the plastic tools in the box like in this video seem easier to use.
MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Sat Jun 28, 2025 8:47 am

I changed this pipe, fill gas with R134a 1.65 lb or 750 gr. I move or unscrew coolant tank's, fuse box, headlight, electrical harness, rear view mirror...

It's very nice to feel the A/C ^^
#0 The compressor make sound when is actived, this is bearing ? Hazard ? How to fix it ?
#1 when the tank is turned upside down (only unscrew no disconnect pipe and cap stay locked), the coolant leak through a small hole behind the cap, is it normal ?
MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Fri Aug 29, 2025 4:08 pm

It's amazing with A/C ^^ I see something at the end of the screw. I don't know what this clear liquid is. I wasn't thirsty.

Location : When I am in front of the van on my right near the condenser assy 1383318. I think is on of the double pipes under the engine. I had tightened it, but the leak is still there.

What am I supposed to do?
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MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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Re: How do I repair a partially cut air conditioning pipe?

Postby metalworker0 » Fri Aug 29, 2025 7:06 pm

i don't know the complete ins and outs of a ford transit air con set up .. but if that unit .. i think is an air dryer gets cold enough .. then condensate will drip off it ......with a drip like that , if it were refrigerant, the system would stop working in a couple of hours .. so i assume its condensate.

google AI QUeSTION - "do accumulator dryers get cold in operation"

Yes, accumulator dryers, particularly in car air conditioning systems, can get cold during operation if liquid refrigerant enters and boils off, which causes a significant cooling effect. This is because the accumulator stores liquid refrigerant, and as it boils, the liquid absorbs heat from the surrounding area, leading to a drop in temperature and potentially frost on the accumulator's exterior.

#0 The compressor make sound when is actived, this is bearing ? Hazard ? How to fix it ?
#1 when the tank is turned upside down (only unscrew no disconnect pipe and cap stay locked), the coolant leak through a small hole behind the cap, is it normal ?


0 depends on how loud ..it will make a noise when running
1. if you are talking about the coolant expansion tank - then, no that should not happen, you need a new cap


all the best.mark
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Re: How do I repair a partially cut air conditioning pipe?

Postby v8dave » Fri Aug 29, 2025 11:32 pm

The item in the picture is a coupling.

If the liquid leaking is oil then the o-ring inside the coupling has probably become damaged or perished due to age.

The nut on the coupling is normally tightened to 8Nm.

Connections to condensor in front of water radiator are the same.
mk7 08reg 2.4 T350 LWB MHR RWD
mk6 X reg 2.4 T350 LWB MHR RWD - scrapped
mk4 J reg 2.5 L300 LWB MHR RWD - sold on

Notice a trend there ? not too big and not too small
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Re: How do I repair a partially cut air conditioning pipe?

Postby hauteneur » Sun Sep 21, 2025 9:35 am

#0 the sound looks like high-pitched sound and it changed when I push the throttle. The next time I will record or ask someone next to me.

#1 yes the coolant expansion tank. I preferred to just unscrew the support screws without disconnecting the hoses. I preferred to just unscrew the support screws without disconnecting the hoses. The coolant expansion tank was then upside down with its feet in the air. Then I see coolant outside of the tank. I think the coolant out by this hole. Yesterday I remove the cap ( ford 1301104 ) I had driven for 30 minutes, maybe an hour. I don't heard and see pressure, the coolant no moving. The problem seems to be the the cap and the tank seems good so I will search a new cap.

v8dave ooo I thought it was unscrew, so I tightened it. It is currently much tighter than 8 Nm ^^ The first step I will return my r134 to the garage. I found this o-ring at 25 GPB ^^ and I keep the 3 old o-ring from the old pipe but looks like not the same. When A/C is on water on the floor is normal but liquid here seems strange to me.
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MK7 2.2 110PS LHD FWD VXT75 (6c1r7002dc) 12/2007 Euro 4 and this is my van in Catcar. 295k km or 183k miles. Van parked for 2-3 years on the street.
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