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Help needed please van won't start

Transit Mk6 & Mk7 Forum. All Transits 2000 - 2013

Help needed please van won't start

Postby Henstock164 » Mon Apr 14, 2025 12:48 pm

Hi, replaced the egr valve on my 2009 transit 2.4 rwd and now getting the code P0642 and van won't fire, it ran and drove to where it is now and the only thing different is a new egr valve, has anyone come across this problem before? Cheers
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Re: Help needed please van won't start

Postby tranmx2 » Mon Apr 14, 2025 6:20 pm

P0642 low voltage singnal - check the connector to the EGR. Is the harness part of the connector fully fitted onto the EGR connector? Look for a bent male bin - a loose fitting female. Check wiring at the connector for damage. Dirt.

Check wiring / con's disturbed by the change esp the cam sensor and rail pressure sensor.
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Re: Help needed please van won't start

Postby Henstock164 » Mon Apr 14, 2025 7:28 pm

tranmx2 wrote:P0642 low voltage singnal - check the connector to the EGR. Is the harness part of the connector fully fitted onto the EGR connector? Look for a bent male bin - a loose fitting female. Check wiring at the connector for damage. Dirt.

Check wiring / con's disturbed by the change esp the cam sensor and rail pressure sensor.


Hi, thanks for the advice, although we've found the problem, my dad rang me today amd after plugging it in again and it still being the same he unplugged the egr and it started straight up, turns out it's the wrong egr for the van even though everything looks identical when you put new and old side by side, definitely makes me feel better after my paddy last night haha! cheers
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