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Starter clicking

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Starter clicking

Postby DanMK7uk » Wed Jul 30, 2025 7:43 pm

Hi guys, replaced my lazy starter today.

Now the van starts up rapid but im finding every few starts the starter will click click click try again and its good again…

Connections to starter / alternator i cleaned all up during replacement and all tight.

Battery is few months old.

Anything i can check ? Does the clicking suggest possible bad (new starter) or is it more possible lack of supply to it ?

Not a job i want to do twice ! Was bit awkward

Cheers
Mk7 2.2 TDCI 85 - euro 4 - 2011 - FWD - Trend - 5speed

MK7 2.2 TDCI 115 - euro 4 - 2008 - FWD Hi top (camper) 6 speed
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Re: Starter clicking

Postby metalworker0 » Wed Jul 30, 2025 8:05 pm

If you tried all the connections, cables, earth etc

Then take the starter motor out and have a look at the ring gear .. it will be worn in one place only, if it's the cause .. take a file to it .. get the burrs off ./ or replace the ring gear..... gearbox out job.

all the best.mark
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Re: Starter clicking

Postby metalworker0 » Wed Jul 30, 2025 8:23 pm

And if identical, you could swap over the old pinion to the new starter, see if that helps .. as it will be worn into the ring gear and a harmonic match.

all the best.mark
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Re: Starter clicking

Postby T350camper » Thu Jul 31, 2025 10:16 am

Is it a click or a grating sound? If an ugly sound then as metalworker states, it could be a worn section of ring gear (engines tend to stop in roughly the same place on the best compression). If it's just a click and you've eliminated the connections including a good engine earth, then it may be an internal fault with the starter. The solenoid is engaging but not completing the circuit to the motor.
Wisdom comes with age...but sometimes age comes alone :shock:

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Re: Starter clicking

Postby DanMK7uk » Thu Jul 31, 2025 5:03 pm

T350camper wrote:Is it a click or a grating sound? If an ugly sound then as metalworker states, it could be a worn section of ring gear (engines tend to stop in roughly the same place on the best compression). If it's just a click and you've eliminated the connections including a good engine earth, then it may be an internal fault with the starter. The solenoid is engaging but not completing the circuit to the motor.


Hey mate, click click click… “machine gun”sound

Not done it today so hoping it was just sticking from sat on shelf for months as someone else suggested on my duplicate post.

Thanks.
Mk7 2.2 TDCI 85 - euro 4 - 2011 - FWD - Trend - 5speed

MK7 2.2 TDCI 115 - euro 4 - 2008 - FWD Hi top (camper) 6 speed
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Re: Starter clicking

Postby andz327 » Fri Aug 01, 2025 1:27 am

Ignition switch

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Re: Starter clicking

Postby Stevelien » Fri Aug 01, 2025 8:20 am

Doiuble check the positions of the 2 bolts, I mounted one time the lower earth wire holding bolt not ligned. Then fit another startermotor to test. Or replace the relais.
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