by metalworker0 » Mon Sep 08, 2025 4:27 pm
part of instructions from manual ... NOTE 4
10. CAUTION: O-ring seals must only be
removed from the fuel injection pump, using
a blunt plastic tool. Failure to follow this
instruction may result in damage to the fuel
injection pump.
Inspect the fuel injection timing solenoid to make
sure both O-ring seals are still fitted. If the fuel
injection timing solenoid O-ring seal(s) is missing
from the fuel injection timing solenoid, the
missing fuel injection timing solenoid O-ring seal
(s) must be removed from the fuel injection
pump using a suitable blunt plastic tool.
11. Remove the fuel injection timing solenoid.
Cut the fuel injection timing solenoid wiring
harness as close to the fuel injection
timing solenoid as possible. first diagram below
1. CAUTION: Do not remove the fuel
injection timing solenoid protective cover
supplied with the new fuel injection timing
solenoid at this stage. Failure to follow this
instruction may result in failure of the fuel
injection solenoid or fuel injection pump.
Remove the fuel injection timing solenoid
electrical connector.
Cut the new fuel injection timing solenoid
wiring harness as close to the fuel injection
timing solenoid electrical connector as
possible. second diagram below
Discard the fuel injection timing solenoid
electrical connector.
2. Secure the new fuel injection timing solenoid to
the fuel injector high-pressure fuel supply line
using a cable-tie.
Route the fuel injection timing solenoid
wiring harness between the high-pressure
fuel lines and the cylinder block.
3. Install the new fuel injection timing solenoid
wiring harness protective cover supplied in the
service kit over the fuel injection pump fuel
injection timing solenoid wiring harness.
4. NOTE: The fuel injection timing solenoid
wiring harness can be connected either way
round and it will not affect the function of the
new fuel injection timing solenoid.
Connect the new fuel injection timing solenoid
wiring harness.
1. Route the wiring harness of the new fuel
injection timing solenoid between the fuel
injection pump and engine block.
2. Connect the fuel injection timing solenoid
wiring harness.
1. Trim the new fuel injection timing
solenoid wiring harness and the fuel
injection pump fuel injection timing
solenoid wiring harness to produce
staggered joints.
2. Using the pink crimp electrical
connectors, supplied in the service kit,
join the new fuel injection timing
solenoid wiring harness to the fuel
injection pump fuel injection timing
solenoid wiring harness.
3. Using a heat gun, heat shrink the two
electrical connectors to the fuel
injection timing solenoid wiring harness.
3. Position the fuel injection timing solenoid
wiring harness protective cover over the
wiring harness crimped connectors.
5. Raise and support the vehicle.
For additional information, refer to: Lifting (100-
02 Jacking and Lifting, Description and
Operation).
6. Using the pneumatic vacuum gun, clean the fuel
injection pump fuel injection timing solenoid
bore.
7. Install the fuel injection timing solenoid.
1. Remove and discard the fuel injection
timing solenoid retaining cable-tie.
2. Remove the fuel injection timing solenoid
protective cover.
3. Install new fuel injection timing solenoid
retaining bolts.
8. Install the fuel injection pump back plate and
support bracket assembly.
Install the fuel injection pump.
all the best.mark
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