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Ford Connect Overheating problem help.

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Ford Connect Overheating problem help.

Postby Emre08 » Thu Sep 12, 2024 12:50 pm

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Hello, my vehicle is a 2007 model ford connect 1.8 tdci 110 hp. The temperature indicator rises like this when going uphill. When stopped, it immediately falls back to its middle position.
Thermostat changed
Water Pump changed
Heat sensor changed
Fan resistance changed
radiator changed
Radiator water tank cover changed
There is no water loss in my vehicle. There is no swelling or hardness with the hose. While traveling at a speed of 160-170 kilometers on the straight, sometimes the temperature exceeds the middle.I still haven't solved the problem yet, I'm looking forward to your help, thank you in advance.
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Thu Sep 12, 2024 4:10 pm

You've done all the checks you should have done .
170 kms per hour is 105mph --- that is fast, the van is not designed for a sustained speed like that .
Think if you are putting that much load on the van regularly, you should upgrade the radiator and the fan

i have a feeling what you are experiencing is normal, if driven at that speed ..in what country ..for all i know you may be in southern spain at temperatures of plus 25c

note: its close to the top speed, so you are really pushing it , you have an old engine ..probably coked / carboned up inlet manifolds, and inlet tracts, as well not helping./
older engines becoming carboned up due to EGR and direct injection is common.

can look like this after high mileage

https://www.fordownersclub.com/uploads/ ... 5e9032.jpg

also did you flush the cooling system

all the best.mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Fri Sep 13, 2024 1:42 pm

metalworker0 wrote:You've done all the checks you should have done .
170 kms per hour is 105mph --- that is fast, the van is not designed for a sustained speed like that .
Think if you are putting that much load on the van regularly, you should upgrade the radiator and the fan

i have a feeling what you are experiencing is normal, if driven at that speed ..in what country ..for all i know you may be in southern spain at temperatures of plus 25c

note: its close to the top speed, so you are really pushing it , you have an old engine ..probably coked / carboned up inlet manifolds, and inlet tracts, as well not helping./
older engines becoming carboned up due to EGR and direct injection is common.

can look like this after high mileage

https://www.fordownersclub.com/uploads/ ... 5e9032.jpg

also did you flush the cooling system

all the best.mark


Thanks for your answer. I don't ride at 160-170 kilometers all the time, just for testing purposes. I usually cruise at 90-100 kilometers. The region I am in is mountainous, and even when traveling at 30-40 km, the temperature exceeds half. I had the cooling system cleaned etc. I haven't found a solution yet.
Last edited by Emre08 on Fri Sep 13, 2024 1:57 pm, edited 1 time in total.
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Re: Ford Connect Overheating problem help.

Postby Altransit » Fri Sep 13, 2024 1:47 pm

Check the two small black hoses going into the plastic header tank :idea:

One or both can become obstructed and stop circulation :(
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Fri Sep 13, 2024 1:54 pm

Altransit wrote:Check the two small black hoses going into the plastic header tank :idea:

One or both can become obstructed and stop circulation :(


Hello, the plastic hoses you mentioned have been checked. It's not clogged. Circulation is fine.
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Fri Sep 13, 2024 2:03 pm

well the next checks, would be head gasket checks.

search ebay with words

"head gasket leak test kit"

more suffocated test kits come up with search words"combustion gas test kit" you are looking for a device that looks like a home brew beer trap device. this device holds fluid that turns another colour when combustion gasses bubble through it .

Others ways:
Look for bubbling in header tank
Buy a coolant system pressure tester...
Watch for coolant hoses turning rock hard within minutes of cold starts,
Coolant hoses can collapse on cool down.
Engine oil can turn milky.
Compression tester can show a cylinder is down in compression.
All down to experience as head gaskets can fail in many ways and are sometimes tricky to diagnose.
The only certainty is when it fails in a big way .....

all the best.mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Fri Sep 13, 2024 4:58 pm

metalworker0 wrote:well the next checks, would be head gasket checks.

search ebay with words

"head gasket leak test kit"

more suffocated test kits come up with search words"combustion gas test kit" you are looking for a device that looks like a home brew beer trap device. this device holds fluid that turns another colour when combustion gasses bubble through it .

Others ways:
Look for bubbling in header tank
Buy a coolant system pressure tester...
Watch for coolant hoses turning rock hard within minutes of cold starts,
Coolant hoses can collapse on cool down.
Engine oil can turn milky.
Compression tester can show a cylinder is down in compression.
All down to experience as head gaskets can fail in many ways and are sometimes tricky to diagnose.
The only certainty is when it fails in a big way .....

all the best.mark


Hello, the test kits and tests you mentioned have been tried and there is no problem. There is no stiffness in the hoses. Everything is quite normal.
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Fri Sep 13, 2024 7:46 pm

Not much else left

exhaust blockage
brakes binding
aux belt slipping
alternator bearing
ac pump .
steering pump
blocked or wet air filter

EGR - found this on google

can EGR cause overheating
In addition to controlling and reducing emissions, the EGR valve is also responsible for cooling the combustion chamber. Therefore, once it is dirty, the cooling of the combustion chamber will be compromised, resulting in the engine overheating.

AND THIS

Does EGR affect engine temperature?
How do I know if my EGR cooler is failing? | Natrad
Your Exhaust Gas Recirculation (EGR) system is vital in reducing emissions, but it can also regulate internal engine air temperature. This prevents engine overheating, so it's important to maintain. Symptoms of EGR cooler failure can include odd-looking exhaust emissions and engine overheating.

all the best.mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Sat Sep 14, 2024 12:37 pm

metalworker0 wrote:Not much else left

exhaust blockage
brakes binding
aux belt slipping
alternator bearing
ac pump .
steering pump
blocked or wet air filter

EGR - found this on google

can EGR cause overheating
In addition to controlling and reducing emissions, the EGR valve is also responsible for cooling the combustion chamber. Therefore, once it is dirty, the cooling of the combustion chamber will be compromised, resulting in the engine overheating.

AND THIS

Does EGR affect engine temperature?
How do I know if my EGR cooler is failing? | Natrad
Your Exhaust Gas Recirculation (EGR) system is vital in reducing emissions, but it can also regulate internal engine air temperature. This prevents engine overheating, so it's important to maintain. Symptoms of EGR cooler failure can include odd-looking exhaust emissions and engine overheating.

all the best.mark


Hello, timing belt etc. were installed brand new. Egr was canceled in my vehicle. Egr cooler has been cancelled. We connected the pipes together and the water is constantly rotating. I haven't found a solution to the heat yet. The only thing left is the oil cooler that I haven't changed.
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Sat Sep 14, 2024 2:30 pm

what country are you in?

all the best.mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Sat Sep 14, 2024 5:35 pm

metalworker0 wrote:what country are you in?

all the best.mark


Turkey
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Sat Sep 14, 2024 5:59 pm

Sat
Partly cloudy
31°22° today
Sun
Rain
25°18°
Mon
Partly cloudy
25°19°
Tue
Partly cloudy
26°19°
Wed
Partly cloudy
27°21°
Thu
Partly cloudy
26°19°
Fri
Showers
24°19°
Sat
Partly cloudy
25°19°
weather.com


i think its hot weather over there . not going to help

all the best..mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Sat Sep 14, 2024 6:17 pm

metalworker0 wrote:Sat
Partly cloudy
31°22° today
Sun
Rain
25°18°
Mon
Partly cloudy
25°19°
Tue
Partly cloudy
26°19°
Wed
Partly cloudy
27°21°
Thu
Partly cloudy
26°19°
Fri
Showers
24°19°
Sat
Partly cloudy
25°19°
weather.com


i think its hot weather over there . not going to help

all the best..mark



It has nothing to do with the hot weather. I used to travel in the mountains before and the car would never do this in 35-40 degrees.
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Re: Ford Connect Overheating problem help.

Postby metalworker0 » Sat Sep 14, 2024 6:37 pm

when did you alter the EGR - did this start after that

all the best.mark
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Re: Ford Connect Overheating problem help.

Postby Emre08 » Sat Sep 14, 2024 6:44 pm

metalworker0 wrote:when did you alter the EGR - did this start after that

all the best.mark


It existed before EGR
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