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NEW Project 2 2004 Connect T200 LX (Pic Heavy)

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NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Mon Jul 08, 2013 6:41 pm

paul2012 wrote:
valetech wrote:dont really want to piss on your fire here,but its already been done.i know of a few connects running 6 speed gearboxes even worked on the conversion




Your've worked on a conversion, why not enlightened the forum with the precedure for the 6sp gearshift assembly on the 1.8 Duratorq :wink:


Yes, please let us know how its done as I'm keen to do this when my clutch gives in.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Tue Jul 09, 2013 6:24 pm

LeeH wrote:
paul2012 wrote:
valetech wrote:dont really want to piss on your fire here,but its already been done.i know of a few connects running 6 speed gearboxes even worked on the conversion




Your've worked on a conversion, why not enlightened the forum with the precedure for the 6sp gearshift assembly on the 1.8 Duratorq :wink:


Yes, please let us know how its done as I'm keen to do this when my clutch gives in.


Not to worry, I will post all details here including pics fot the 6sp box :D
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Tue Jul 09, 2013 6:28 pm

Well got my new engine today :D

Came complete with injectors, fuel pump manifolds & turbo

Image

Now just waiting for the 6sp gearbox
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby g-man » Tue Jul 09, 2013 6:31 pm

what are the ratio's in comparison with the focus box?......which tdci engine is it?
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Tue Jul 09, 2013 7:20 pm

g-man wrote:what are the ratio's in comparison with the focus box?......which tdci engine is it?


Mondeo 1.8 TDCI (QYBA) engine - final drive ratio for 1/2/5/4 gear is 4.071 & for 5/6/Rev is 2.850 on 6sp boxes (MMT6)

The MMT6 box was also bolted to a Duratorq TDCi 2.0 in the Focus/C-max (Same box type just different ratio's & bell housing)
Use for the engine’s high torque output with the 6th gear for low rpm on motorways.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby g-man » Tue Jul 09, 2013 8:23 pm

the mondy 6sp is bigger than the mtx box.......got enough room?
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Tue Jul 09, 2013 10:43 pm

I originally thought they would be bigger then the MTX75. According to Ford they are compact design & no bigger.

We will see when I get one, the first thing I will do is compare the size between the 2 boxes.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Wed Jul 10, 2013 4:33 pm

More new parts arrived today :D

New Fuel return pipe for new engine, Just waiting for the Fuel feed pipe to arrive.
Image

Got some new side trims, old ones currently fitted are coming off.
Image

New clear side repeaters :wink:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Thu Jul 11, 2013 12:58 pm

paul2012 wrote:I originally thought they would be bigger then the MTX75. According to Ford they are compact design & no bigger.

We will see when I get one, the first thing I will do is compare the size between the 2 boxes.


When are you looking at this Paul?
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Thu Jul 11, 2013 1:37 pm

Currently looking for a gearbox at the moment :wink:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Sat Jul 13, 2013 5:56 pm

Finally got my new rear wheel arch trims :D

Image
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Wed Jul 17, 2013 8:02 pm

Fitted the new rear arches today :D

Also removed the old trims, now need to clean off the old foam tape.

Image

Image

Obtained a later air filter box with mass airflow sensor from a 2009 connect.

Image

My old one with filter minder is now available to anyone who wants it (See posts on page 3 for pic)
& will fit connects from 2003-2006 only :!:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby gt_addict » Wed Jul 17, 2013 9:58 pm

That filter minder doohickey, how does it work exactly? Does it get sucked down over the miles?
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Wed Jul 17, 2013 10:45 pm

gt_addict wrote:That filter minder doohickey, how does it work exactly? Does it get sucked down over the miles?


Basically as the air filter get clogged up over the miles a vacuum is created within the top part of the filter box.
This operates a spring loaded gauge which indicates how much filter life is left & when it needs to be replaced.

Once you have fitted a new filter, simply press the reset button on the minder :wink:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Thu Jul 18, 2013 8:04 pm

I guess it's a standard fit in more hot and dusty environments?
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