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NEW Project 2 2004 Connect T200 LX (Pic Heavy)

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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Sat Apr 27, 2013 8:10 pm

Just quick update.

Just uploaded a vid to youtube showing several functions on the 2010 Instrument cluster working :D

Just to get the Hazards to working on the later switch the GEM module & Instrument cluster is required, As GEM module will not work independently.

Basically the switch informs the GEM module that Hazard lights are requested, GEM send a signal via MS-CAN to instrutment cluster to instruct it to chime & Flash the teltale lights. Instrument cluster then sends a signal back to the GEM module via MS-CAN, to confirm instructions. Its the same communication process between GEM module & Instrument cluster for Air Recirculation switch, LH/RH indicators & doors.

Vid can be viewed here

:arrow: http://www.youtube.com/watch?v=c--cRAGk10g
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby gt_addict » Sat Apr 27, 2013 8:15 pm

Get that back bumper sprayed white (well the end caps and the top plastic bit) and you're onto a winner ;)
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Sun Apr 28, 2013 5:50 pm

gt_addict wrote:Get that back bumper sprayed white (well the end caps and the top plastic bit) and you're onto a winner ;)


That's on the list with parking sensors :wink:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby gt_addict » Sun Apr 28, 2013 7:48 pm

Good stuff. I'm intrigued to see the end result.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Tue Apr 30, 2013 5:46 pm

Finally got my Airbag today.

Most Focus 2007 onwards airbags on ebay are 2 stage, & 2009 connects uses single stage airbags :?

I bagged this Transit mk7 airbag for £50 from ebay, which is perfect as it's a single stage Airbag :D

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& it fits the Focus Mk3 leather steering wheel perfectly, simply clips straight into place no problem :D

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I must correct the mileage on the new instrument cluster & add another 68,000 miles to it :lol: - Old original one had just over 110,000 miles on it.

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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Wed May 01, 2013 3:37 pm

Well more ebay bargains :mrgreen:

2006 - 2013 Intercooler £30

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Now fitted :wink:
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Going to replace both top intercooler pipes for ones for a 2006 - 2013 connect.
just waiting for them to arrive - £25 from ebay :mrgreen:

Saves having to modify the pipe from intercooler to inlet manifold to fit the IAT sensor. Also do away with the resonator on the pipe from turbo 8)
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Fri May 03, 2013 1:45 pm

2006 onwards top intercooler pipe have arrived, now I need the plug for the IAT sensor.

Image

I may get them painted at a later date as these are metal pipes.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Fri May 03, 2013 3:28 pm

Nice, you just need to get the 6 speed box sussed out now!
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Fri May 03, 2013 9:30 pm

LeeH wrote:Nice, you just need to get the 6 speed box sussed out now!


Yes I will be working on it shortly & will be posting the info here :wink:
Last edited by paul2012 on Fri May 03, 2013 9:39 pm, edited 1 time in total.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Fri May 03, 2013 9:36 pm

Cool, motorway speeds kill my MPG.
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Sat May 04, 2013 10:32 pm

Fitted one of the top intercooler pipes today, need to get 2 new forward mounts & new intake hose from filter box to turbo.

Image

At least I don't need this resonator that was originally fitted.

Image

Will be doing some engine mods, so watch this space :wink:
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby LeeH » Sun May 05, 2013 7:17 am

What's that on the corner of the air box?
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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby blue estate » Sun May 05, 2013 8:37 am

LeeH wrote:What's that on the corner of the air box?

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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby paul2012 » Sun May 05, 2013 4:42 pm

blue estate wrote:
LeeH wrote:What's that on the corner of the air box?

Filter minder


Yes This has been on both of my connects

Image

Started to prep the bonnet up, as it being painted up this week :D
welded up & skimmed with upol

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Re: NEW Project 2 2004 Connect T200 LX (Pic Heavy)

Postby M@tt17 » Sun May 05, 2013 7:28 pm

Van looks the dogs pal nice work :D
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