2006 Transit mk1 1.8 tddi
Did Power steering fluid change. as oil was looking brown.
Far easier job than i thought it would be.
Tools required;
Pliers
Jug container/ gallon bucket.
Small length of plastic tube.. a bolt and two jubilee clips - for blanking off small hose nozzle on reservoir
materials- ATF or power steering fluid meeting Dextron 3 specs - minimum 2 litres (I used 2.5 litres)
Jack van up and place on axle stands ...you need enough height to get a bucket underneath.
Unhook coolant header and and position out of the way on top of engine.
Unhook power steering reservoir from strut-tower /bulkhead.
You then use pliers to open the retaining clip on the smallest hose belonging to the power steering fluid reservoir.. slide clip down the hose. ...position jug to catch oil ......pull the smallest hose off....catch fluid in jug .
Then at this stage, you can leave it /..or pull the larger hose off and take the reservoir off to be cleaned.
If you have taken the reservoir off to be cleaned .. position back in engine bay and reinstall the large hose.
Blank the reservoirs small hose nozzle with tube, bolt and jubilee clips
Position the bucket under the van.
The vans small hose (return hose) is usefully quite long ..thread it down to below the car into the bucket.
Fill reservoir with new fluid over the top of the top fill line
Turn steering without engine running' from lock to lock until reservoir is nearly empty, the fluid will drain into bucket .top up and repeat steps above a second time. by now you will have used 1 litre
Open second bottle of ATF
Top up reservoir to above top fill mark.
Start engine for 5 seconds, stop engine and fill reservoir again.
repeat once more ..let reservoir completely empty.
Take off the blanking hose and refit the small hose.
Position reservoir back on strut tower.
Fill the reservoir up....turn steering lock to lock a few times.......then fill the reservoir up again
repeat and top up the fluid level.
Start engine run for a 30 seconds only, pump will make growling noses...fluid will drop more and foam and froth top up and leave stand for 1/2 and hour.
Go back start engine ..turn steering lock to lock ..it will make growling noises, continue checking and topping up,..fluid will clear of froth and growling will become less, until it disappears.
what i used
specs for this oil - meets dextron 3 and ford mercon
https://www.opieoils.co.uk/p-69329-shel ... 5jwhzOACgi
where i bought it --- this is the best deal i could find on ebay, as far as quality (shell) and quantity.
https://www.ebay.co.uk/itm/304769475325
all the best.mark

