Ok, I needed the van asap, so had to pay £92 to get a complete rocker cover overnighted to GSF this morning. Bit of a downer when a pcv valve on it's own is less than £20 on ebay. But that wouldn't have arrived until Thursday, no good to me. I've had this van for 5 years and 30k miles and it's been absolutely fine, so you can imagine the head scratching when I removed the old pcv valve to find the diaphragm and large spring present and correct, but no plunger or small spring anywhere to be seen.
No real idea how the absence of this would affect it's ability to work properly, but I replaced it with all of the parts as Ford intended. I thought there seemed to be a lot of air pressure exiting the oil filler with the cap removed and the engine running, so had a seriously depressed few minutes thinking the engine was mullered. Until my mate with an identical van let me try the same thing on his, with the same results. I'm going to take a guess that when running, vacuum pressure takes over and the pressure then behaves as expected. I've done about 50 miles in it, and it seems fine, it's back to work tomorrow, about 80 miles round trip for the next 2 weeks, so we'll see.
The engine bay looked like an explosion in a Castrol factory after yesterdays discovery, this was after a bath in alloy wheel cleaner, brake cleaner and a blast with an airline.
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I decided a bath was in order for the rest of it after todays excitement.
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