by imageoven » Tue Feb 25, 2020 1:53 am
I've used foamex extensively in my van over the years as I get free sheets of it out of the skip.
advantages; easy/fast to cut, even in thicker (10mm) sheets. rot proof. waterproof. easy to clean. insulative (? I don't have any data on this but it makes sense to me that a 'foamed' plastic should be a better insulator than an equivalent thickness of ply)
disadvantages; bends only so far then splits or shatters. Not so easy to join as ply. doesn't hold screws etc.
I generally make my first templates for panels from card or foam core, then when the shape is confirmed I make a foamex panel as this is more stable and then finally a plywood panel as the finished item. Many of the Foamex panels have been in place for a long time and the only reason to replace them was aesthetic.