by clueless chancer » Tue Jul 15, 2014 7:25 pm
Glad to hear you sorted it!
I managed to get hold of a new manifold/egr assembly, and did it the time consuming way. Inlet hose off, vac hoses off, EGR cooler off, top hose off, exhaust manifold off, inlet manifold assembly off. And hey presto, refitting is a reversal of removal, and all that.
Was worth it, my manifold was choked up badly, no doubt the pin broke due to the pressure against the valve, blocked by the carbon deposits.
Took a lot of messing around with a mirror on a stick to locate all the bolts. Eventually realised they were all odd bloody sizes, so needed 3 different sockets.
Only lost a small amount of skin and blood in the process too.