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My MK5 Minibus Project

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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Wed Feb 06, 2013 11:59 am

robbie.cee wrote:http://fordtransit.org/forum/viewtopic.php?f=62&t=124651


Sorted, I'll be there
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 10:32 pm

Just to update,

Sealed the arch boxes & added blue screw covers
Image

Added 3 seats, black screw covers & sealed the bulkhead
Image

Added a metal stip to the top of the half bulkhead for protection & I think it looks good
Image

Watched the daughters dance show last night & dropped her 2 friends off on the way home, all 3 said the seats were very comfy but COLD :lol:
I did say try sitting on them in normal clothes.
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 10:34 pm

vanmanloki wrote:Looking awesome, cracking job on that ply



Thanks
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 10:35 pm

jolly olly wrote:Nice work there and I thought you were worried about the cutting out bit.


Thanks, I was worried but thought F*** it, it has to be done & found it easier as I done more & more
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 10:45 pm

Started to carpet the roof today on me own @ 9:30 this morning, got the cab & the little bit at the rear done by 3pm :oops: then tackled the huge middle bit, took me till 6.15pm :oops: & I have to wait till another day to install in minibus.

So word of warning to anyone going to carpet their roof interior, estimate the time & times it by about 10 :lol:

I really thought I would have finished the roof by noon :lol: :lol: :lol: :lol: :lol: :lol: so I could start the chequer plate angles on the interior arches.
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 10:55 pm

Could not find any replacement roof lining things in dark blue
Image

So made me own
Image

Just reused a piece of plywood offcut & a 12mm wood drill bit
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby robbie.cee » Thu Feb 14, 2013 11:27 pm

blinding stuff Ron, top work! :D
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Thu Feb 14, 2013 11:49 pm

robbie.cee wrote:blinding stuff Ron, top work! :D


Thanks Rob

Trying to get so much done for the 28th :D :D
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Sat Feb 16, 2013 7:13 pm

Added some lashing rails for when the seats are removed
Image

Finished re-carpeting the roof, what a bugger to get back on took forever :lol:
Image

Sprayed the light fitting to match :D
Image
Image

Red Oxided the prop & diff
Image

Also welded a small plate to the chassis & had to weld a larger plate to the sliding door sill
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby robbie.cee » Sat Feb 16, 2013 8:52 pm

Mate thats awesome work youve done there mate, will be such a nice bus to get about in with the family! :D

needs a flatscreen tv in there somewhere- asda s ones are sometimes 12v dc :wink:
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Sun Feb 17, 2013 1:07 am

robbie.cee wrote:Mate thats awesome work youve done there mate, will be such a nice bus to get about in with the family! :D

needs a flatscreen tv in there somewhere- asda s ones are sometimes 12v dc :wink:


Once I've got it through it's MOT due very soon I am tackling the engine bay lots of work there to do & the will look at the cab & rear for extras.

Like the flatscreen idea :D
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Sun Feb 17, 2013 1:12 am

Left to do for MOT.

Replace Propshaft Center Bearing (Thanks MinorMatt for the ID)
Sort out cracked n/s rear lens cover
Get o/s stop/tail bulb working

Gonna try & get all done Sunday if I can find a Fords Parts place open near me
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
User avatar
RonTransitmk5
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Re: My MK5 Minibus Project

Postby RonTransitmk5 » Mon Feb 18, 2013 4:24 pm

All work that I think is needed for MOT done

Just popped to MOT center now awaiting it's test
2003 Ford Transit Connect 1.8 TDDI Red.

1999 V reg MK5 Bus(M2) Mid Roof, 2.5di, diamond white. GONE
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RonTransitmk5
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Re: My MK5 Minibus Project

Postby jolly olly » Mon Feb 18, 2013 8:37 pm

So how's the van do Ron?
Life is not a dress rehearsal
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Re: My MK5 Minibus Project

Postby robbie.cee » Mon Feb 18, 2013 10:26 pm

Drum roll.... So how did it go?
2.9i 24v cosworth v6 LSD now fitted and quad pipes out back

Had
X-Reg Mk5 150ps 3.0 ESSEX V6
MAKE IT FIT



RIP Kirk Bacon aka Eugene Speed
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