NEW Project 2 2004 Connect T200 LX (Pic Heavy)

[paul2012]

Remove radiator fan cowling to fit smaller primary fan today.



Checked both fans to make sure they're working before refitting assembly.

[paul2012]

Bled clutch, job done in less than 2 min

Easy when you have a pressure brake bleeder.

Drain fluid fron brake reservoir first
Fill reservoir on brake bleeder & attach airline.
Connect output line from brake bleed reservoir to bleed nipple on CSC & open it.
Turn on airline - pressure must not be any higher than 20 psi (1.4 bar)
Fluid is then pumped into into clutch systems via CSC & will fill the brake reservoir

One man operation & No need to pump clutch pedal

[paul2012]

checking for leaks & it noticed a patch of oil underneath.

Oil sump is leaking, I supposed thats what you get when engine had been sitting on it's sump before being fitted.



As sump has to be removed, decided to get a new one from TPUK £25 complete with gasket.

[Brains_transit]

The old sump looked sh*t anyway

[paul2012]

The old sump looked sh*t anyway

I agree it does

[paul2012]

Finally got round to changing plug on engine bay loom for ABS/ESP pump.

After it was plugged in & ignition turned on. A error meesage was displayed on instrument cluster "ESP Malfunction - Read owners guide"
Run IDS, several DTC's were reported. ABS/ESP module configuration incompatable, SASM (steering angle sensor) Invalid signal.

Cleared DTC's & reprogrammed ABS/ESP pump with "As Built Data", Recalibrated SASM & Yawrate/ESP sensor.



Bleed full brake system Using IDS - BleedMASTER.
Connect pressure brake bleeder to brake reservoir, Loosen off both front brake bleed nipple & attach a suitable drainage bottle.
Select from following options & follow instructions.



Once done I rechecked DTC's & only have one outstanding which is for BT/VC module (which I have not fitted yet).



ABS/ESP is now working perfectly, both ABS & ESP light proves out as they should.
ESP can be disabled (turned off) under menu setting's.



When ESP has been disabled ESP light is turned on as shown below.
Also now have the option to enable/disable Hill Assist under vehicle settings on instrument cluster.





Speedo is working fine & now Average MPG is working - will be at 0.1 as engine is idling.

[paul2012]

As this project is nearly complete. Thinking on what my next project should be ?

[tez]

it will be a other van I bet

[ishmail]

As this project is nearly complete. Thinking on what my next project should be ?

you can start on mine

[paul2012]

it will be a other van I bet

Yes of course another van

As this project is nearly complete. Thinking on what my next project should be ?

you can start on mine

That's an Idea, offer my services What you want doing to it

[paul2012]

Replaced oil sump.





Also noticed when replacing sump. O/S intermediate drive shaft is also covered in oil.
Oil leak is from turbo either oil feed or oil return pipe

[ishmail]

it will be a other van I bet

Yes of course another van

As this project is nearly complete. Thinking on what my next project should be ?

you can start on mine

That's an Idea, offer my services What you want doing to it

clean the egr valve lol i take the van to the mechanics for them to fix the smoke that coming out from the engine and i ask them the clean the egr valve to they said ok at first when i went to pick up the van next day the guy that was working on the van he said to me they cant take the egr valve out unless the remove the engine out or move the engine forward so they can get to the exhaust manifold out and i said ok how long will that take he said i had to leave the van there 1 more day i was not happy with that i had jobs to do i needed the van he already had the van for a day all they done in 1 day was spray egr cleaner in egr valve it was ok for a week then it started smoking again in the mornings so here it is this is my problem lol

[Trender]

As this project is nearly complete. Thinking on what my next project should be ?

Restore or customise a motorcycle

[paul2012]

As this project is nearly complete. Thinking on what my next project should be ?

Restore or customise a motorcycle

Motorcycles, see here viewtopic.php?f=23&t=140016&start=105#p1189566

[Trender]

As this project is nearly complete. Thinking on what my next project should be ?

Restore or customise a motorcycle

Motorcycles, see here viewtopic.php?f=23&t=140016&start=105#p1189566

Some nice bikes there, like the Virago
Mines a mint xjr 1300 (the last of the carbs model) at the moment.