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Glow plug removal technique

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Glow plug removal technique

Postby Sports140 » Fri Jan 23, 2026 9:09 pm

Hi everyone/anyone :)

I’m doing my very first glow plug change and going about it quite slow and careful, as I dread the scenario of snapping one. At first none would move, two hours and two rounds of wd40 and gentle push one came, another two hours after that. That was yesterday. Today a third one let go, but the last one seems more determined to «remain home» ;)
However, now I’m getting somewhat less patient, as I need to have the van ready for work sunday morning, and there is still lots to do but I can’t move forward until this is finished (I could just leave it in and say 3/4 is good enough for now, though I’d prefer the whole set renewed, and we have a bit of a cold spell here atm)

I’ve been easy on pressure, capped with a torque wrench at 15 nm. Not really sure where the torque limit for extraction should be though. Could 20 be ok, or is that “snap-risk” zone?

A very common advice is doing the job on a warmed up engine. While that is not an option for me atm, I was considering if for instance blowing hot air into the two inlet ports below it with a 2000w hot air gun could substitute?
If so, would it also help to make a shielding in front of the glow plug, to minimise heat on that?

If you have any little tricks or tips, please advice :)

Cheers, McGilvray
2011 MK7 2.2 TDCi 140PS FWD E-IV PUMA(PGFA) 6-S Manual SWB 260 LHD "Sport", 270k kms
Driving on the "right" side of the road in the Metric land of Norway
Music enthusiast & van fan :D
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Re: Glow plug removal technique

Postby knobby1 » Fri Jan 23, 2026 10:33 pm

Heating the area, (head), around the glow plug will help, the head is aluminium and the glow plug is steel...the aluminium will expand at a greater rate than the steel. Plenty of plus-gas or WD-40 also helps...many of us hit the area with loose juice for several days prior to attempting removal and as mentioned, running the engine to get it warm prior to attacking the glow plugs will also help.

Lord Knodrot (Smithy)
2008 2.4L RWD 170+PS 6-speed 350 LWB High Roof..."Full Poverty Spec".

When I die, I want to go peacefully in my sleep like my Grandfather, not screaming like the passengers in his car..!
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Re: Glow plug removal technique

Postby Sports140 » Fri Jan 23, 2026 10:55 pm

Thanks Smithy!

Alright, I'm gonna give the heat gun a go. It's probably gonna take a while, seeing as the whole engine block (to some degree) will be leading off heat from where I blast.
Not sure how to do the heat shield idea though. Leaning on just sticking a long 11-14 mm metal tube into the hole and over the exposed tip. Could be it doesn't matter/help, but all potential tailwind can come in handy here ;)

Not familiar with Plusgas. Would you say it beats wd40?

I've got a lot of rust-release/remover spray around, but was thinking that rust might not be the primary "bad hombre" here, so I went for penetrating spray instead so far (wd40).

Cheers, McGilvray
2011 MK7 2.2 TDCi 140PS FWD E-IV PUMA(PGFA) 6-S Manual SWB 260 LHD "Sport", 270k kms
Driving on the "right" side of the road in the Metric land of Norway
Music enthusiast & van fan :D
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Re: Glow plug removal technique

Postby knobby1 » Sun Jan 25, 2026 9:42 pm

Sports140 wrote:Thanks Smithy!

Alright, I'm gonna give the heat gun a go. It's probably gonna take a while, seeing as the whole engine block (to some degree) will be leading off heat from where I blast.
Not sure how to do the heat shield idea though. Leaning on just sticking a long 11-14 mm metal tube into the hole and over the exposed tip. Could be it doesn't matter/help, but all potential tailwind can come in handy here ;)

Not familiar with Plusgas. Would you say it beats wd40?

I've got a lot of rust-release/remover spray around, but was thinking that rust might not be the primary "bad hombre" here, so I went for penetrating spray instead so far (wd40).

Cheers, McGilvray


"Plus-Gas" is just a glorified WD-40....there's lots of these types of sprays/fluids around.

Lord Knobrot (Smithy)
2008 2.4L RWD 170+PS 6-speed 350 LWB High Roof..."Full Poverty Spec".

When I die, I want to go peacefully in my sleep like my Grandfather, not screaming like the passengers in his car..!
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