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1st time transit owner - mk5 conversion

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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Mon Nov 15, 2010 11:43 pm

Hi All,
back with the pictures and the conversion.

managed to finish fitting the roof vent. so far, no leaks.
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Then I set about some of the wooden beams that would support the ply roof and some of the wiring for the lights.
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I am constantly surprised at the power of silkaflex. This stuff really does seem to bond everything together. It just took a quick prop up for 10 mins for the stuff to bite and off it went.
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So down to the real work - the windows.
As everyone else does seem to say, measure, draw the line, measure, check the line, measure again and then check the line again. I also can't emphasise this enough either. So, after a bit of a faf with the measurements and cutting a hole for a slider window - one to remember is that measuring the size of a window does not always mean the actual size of the window - I ended up fitting a fixed window. Long story, but I owe large amount of thanks to a welder in Clydebank who found me a window large enough to fit the hole I had cut. Here is the finished article
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I will mention his name later once I ask if he is ok with his name and number for all to see.

Once that headache was out of the way, I set about insulating the roof and the lower back of the van.
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There seems to be many choices for this> I was originally going to use Sheeps-wool natural insulation from B & Q, but when I got there, they were doing a special on the recycled plastic insulation. Given that the Sheeps-wool was over 50% recycled plastic and the plastic was only £8 per roll, it was an easy choice. The rolls are about 150 m think, so I just unrolled each roll and let it expand for a few days before cutting it into two rolls half the thickness.

Attaching it was by way of some spray glue from Halfords as it was easy to get a can to try - and its still going.
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Wed Nov 17, 2010 12:24 pm

Finally got the roof ply up and secured. Again, silkaflex is my best friend. Messy but good to use. Its hard work inside the low roof being 6ft tall, but its now done. Almost forgot to pull the wiring through which could have been interesting.

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Hooked up some of the lights to see how good they are.
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Finally, after all the work in getting the first window in, decided to go for the second one on the passenger side door. Decided to use the slider for the driverside and custom fit it to the other side. Not that hard, just had to crcreate the drainage holes and move round the slider guides. Several drill bits and some swearing and hey presto, two windows and it drains the water too!
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More to follow.
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Re: 1st time transit owner - mk5 conversion

Postby dirtydog » Fri Nov 19, 2010 12:03 am

What are the lights you fitted? They look pretty bright
2006 Mk7 115 350 lwb, med high top
2006 Mk7 110 350 lwb, high top camper
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Fri Nov 19, 2010 12:51 am

dirtydog wrote:What are the lights you fitted? They look pretty bright


Hey they are. They are the brightest of three types that I bought to try - and they are the cheapest. They are called SMD leds. You can buy them from the following ebayer

eBay listings

Only £10 each and well worth the money. The guys are pretty cool also.
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Re: 1st time transit owner - mk5 conversion

Postby redcube » Fri Nov 19, 2010 1:02 am

i like the work you have done so far i have a funny feeling this is going to be a nice van when its done
your light look like the set i just bought :lol:
My camper van conversion viewtopic.php?f=58&t=76200
If any thing falls of will you mind picking it up for me
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Fri Nov 19, 2010 1:32 am

thanks for the encouragement. Just wondering about the Gas for the cooker. Reading the forum, this seems to be a bit of a minefield. Just wondering if anyone knows an LPG registered Gassafe person that I can check with. Need to know if I can fit all the gas stuff and just have them check it, or do they have to do some of the work for me to get the certificate? Any pointers would be good.


Thanks,

Goodomens.
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Re: 1st time transit owner - mk5 conversion

Postby granto » Tue Nov 23, 2010 12:55 am

Hi i see you live near me Ive got a semi converted van but im puzzled how to get power into it Ive got two batteries under my seat
how do i link them into the back of my van
cheerss Grant
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Tue Nov 23, 2010 3:39 am

granto wrote:Hi i see you live near me Ive got a semi converted van but im puzzled how to get power into it Ive got two batteries under my seat
how do i link them into the back of my van
cheerss Grant


Hi Grant,
you just run some wires from the battery through fuses to whatever you want to hook up to them. Its pretty simple - now that I have done it. What do you have. Seems that there are a lot of vans looking suspiciously like half converted vans - or maybe its just that I notice them more as I am working on one...

Also, what are you trying/would you like to wire up to the batteries?

Cheers,

Marc.
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Sun Jan 02, 2011 2:28 am

Hey again,
realised that I hadn't been on the forum posting my slow progress for some time. So now that I am down with the flu and can barely stand, I have time on my hands.

Anyhow, here is what I have been up to lately:

Last pic I took of the wiring was when I was sorting out the battery position and setting up the earths
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Once I had finished that, I could get on with finishing the insulation and the ply lining. Time is a wasting.

So, once the hardboard was in place at the lower half of the sides, I started adding the ply lining. Only real issue I had with this was that the top of the low roof transit curves so much that I couldn't get the ply to bend into shape. I had to resort to panelling in sections as you can see with the below pictures.
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Cutting round the window and shaping round the side door wasn't too hard either. Then I did the back doors.
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Along with the back doors, I had to create an edging round the back door frame as well as some trap doors to access the rear light housings for changing the bulbs. That could have been a funny one if I'd forgotten :-)
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Once this was all cut, I decided to router all the edges where the carpet would be wrapped over the wood - windows, door edges etc. Luckily, my dad seems to have a knack of finding things in boot sales that he will never use, but one day, I will ask him, have you got something like a ... and he will say yes, I think so. Then he will go to his magical cupboard and produce a box with the tool I need in it. It all works out well anyhow...
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Re: 1st time transit owner - mk5 conversion

Postby Goodomens » Sun Jan 02, 2011 2:40 am

Now that all the ply in the walls and ceiling are in place I could get down to putting up the carpet. I would suggest that if you do this, get a helper as it gets messy working with large areas of carpet that are covered in glue. I opted for the cans of high heat spray. Spray the wood and the carpet that you are going to attach and then wait about 5mins for the glue to become tacky and you are good to go. We had chosen to have a large red stripe running down the middle of the roof and the back door. This was for several reasons. One as it looked good - we hoped and another, it gave us an easier starting point to work from for the larger contrasting colour carpet that would cover the rest of the ceiling and the walls. Anyhow, here are a couple of pics of what it looks like with some carpet on.
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And, not forgetting the trap door for the lights:
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The back door is not finished yet as I ran out of glue as well as the van not starting for the past 3 weeks due to the severe weather we had in Glasgow. So, I couldn't really do as much in December as I wanted. But it is getting there.

I will try to post the other few things that I have done to bring it up to date tomorrow or Monday and that should keep me honest for a while.
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Re: 1st time transit owner - mk5 conversion

Postby Luke » Sun Jan 02, 2011 10:17 am

impressive work 8)
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Re: 1st time transit owner - mk5 conversion

Postby austinmaxi555 » Fri Jan 07, 2011 2:03 am

Wow, Excellent progress I started mine aaaaaaaages ago and have still only got the seats in....
On starting up, it sounded exactly like a skeleton having a w@^k in a biscuit tin.
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Re: 1st time transit owner - mk5 conversion

Postby noah » Fri Jan 07, 2011 9:33 am

coming on well. keep up the good work!!
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Re: 1st time transit owner - mk5 conversion

Postby solarman » Fri Jan 07, 2011 2:46 pm

Nice work it looks like it's coming on a treat.Like the liitle door for access to light cluster.
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Re: 1st time transit owner - mk5 conversion

Postby transit mark » Sun Jan 09, 2011 11:38 am

Nice work so far.

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