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Cold start systym. How does it work?

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Cold start systym. How does it work?

Postby Jono » Sun May 23, 2010 9:15 pm

Hi Guys.

Could any one help with a problem I am having with a transit, The said vehicle is a 1997 swb 2.5DI transit (mechanical pump). The problem I am having is it seems the cold start has failed. There is no ilumination of the glow light and there is no power to the glow/injector on the inlet or the fuel solanoid on the bulkhead. I presume these must be controled by the relay box on the drivers side inner wing. I may be barking up the wrong tree but please correct me if im wrong.

Could any one throw some light on the way this system works or even better a wiring diagram for the system.

Any help would be gratfully recieved.

Jono....
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Re: Cold start systym. How does it work?

Postby psv-hgv-flt » Sun May 23, 2010 9:46 pm

Jono wrote:Hi Guys.

Could any one help with a problem I am having with a transit, The said vehicle is a 1997 swb 2.5DI transit (mechanical pump). The problem I am having is it seems the cold start has failed. There is no ilumination of the glow light and there is no power to the glow/injector on the inlet or the fuel solanoid on the bulkhead. I presume these must be controled by the relay box on the drivers side inner wing. I may be barking up the wrong tree but please correct me if im wrong.

Could any one throw some light on the way this system works or even better a wiring diagram for the system.

Any help would be gratfully recieved.

Jono....


look hear, this shows you how it works. :)



viewtopic.php?f=31&t=59343&p=516381&hilit=epic+training+manual#p516381
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Re: Cold start systym. How does it work?

Postby Altransit » Sun May 23, 2010 11:06 pm

psv-hgv-flt wrote:
look hear, this shows you how it works. :)

viewtopic.php?f=31&t=59343&p=516381&hilit=epic+training+manual#p516381

:?
Jono wrote:The said vehicle is a 1997 swb 2.5DI transit (mechanical pump)


Are you talking about a flame start device as the Di has no glow plugs
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Re: Cold start systym. How does it work?

Postby MinorMatt » Sun May 23, 2010 11:34 pm

As far as I know it only comes on when it is cold enough (If a flame plug is fitted)

But there are normally no cold start devices - because it doesnt need it above -10!
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Re: Cold start systym. How does it work?

Postby bazw » Sun May 23, 2010 11:52 pm

theresone built on to the side of the pump and one from the stat housing guys remember lol

the one with a wax slave pulling a cable from the thermostat housing and one that is electric and is fed from the supply to the shut off valve and a thermo switch on the block

neather of which lights any thing up on the dash to say its working

relay on the bulk head would be the one for the starter i think but cant say without a pic


whats the engine doing ? when my CSD packed in it was very lumpy at idle for a few seconds to a min but would start

where are you at that need a CSD btw been far to hot round here to need one this week lol
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Re: Cold start systym. How does it work?

Postby MinorMatt » Mon May 24, 2010 10:13 am

theresone built on to the side of the pump and one from the stat housing guys remember lol


Not a van that age unless its had an engine swap.

The one on the stat housing went before the plastic stat housing was introduced and the solenoid on the side of the pump went in early '96.

There is an internal device in the later pumps which advances the timing slightly - but thats all it does and doesn't help that much!
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Re: Cold start systym. How does it work?

Postby psv-hgv-flt » Mon May 24, 2010 10:54 am

Jono wrote:Hi Guys.

Could any one help with a problem I am having with a transit, The said vehicle is a 1997 swb 2.5DI transit (mechanical pump). The problem I am having is it seems the cold start has failed. There is no ilumination of the glow light and there is no power to the glow/injector on the inlet or the fuel solanoid on the bulkhead. I presume these must be controled by the relay box on the drivers side inner wing. I may be barking up the wrong tree but please correct me if im wrong.

Could any one throw some light on the way this system works or even better a wiring diagram for the system.

Any help would be gratfully recieved.

Jono....


post a pic.
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Re: Cold start systym. How does it work?

Postby bazw » Mon May 24, 2010 10:57 am

did it ? ok , just the 97 engine I first had had one

we live and learn , guess it was down to the P.O. swapping pumps , engine never did run right and best i got it to work was 2 cylinders at a time :lol:
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Re: Cold start systym. How does it work?

Postby Jono » Tue May 25, 2010 4:49 am

Thanks Lads thats great.

I have put a new battery on it and it is heaps better allthough it is not starting as quick as it use too. The van can sometimes turn over for up to 4 seconds before it starts. I am sure that it started on the first revolution of the engine in the past.

Any ideas?

Jono....
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Re: Cold start systym. How does it work?

Postby Vee4 » Sat May 29, 2010 11:35 am

Here's how it was on my Mk5: viewtopic.php?p=563081#p563081
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Re: Cold start systym. How does it work?

Postby ake » Sat May 29, 2010 11:45 am

Jono wrote:Thanks Lads thats great.

I have put a new battery on it and it is heaps better allthough it is not starting as quick as it use too. The van can sometimes turn over for up to 4 seconds before it starts. I am sure that it started on the first revolution of the engine in the past.

Any ideas?

Jono....

The van taking longer to start could be a few things, It could just be fair wear and tear, or it could be that the timing is slightly out, When did it last get a timing belt :?:
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